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Energy-saving aluminum electrolyzer

An aluminum electrolytic cell and energy-saving technology, which is applied in the field of electrolytic aluminum equipment, can solve the problems of collecting exhaust pipes and forced ventilation flue design and complex engineering, and achieve good energy-saving benefits, strong practicability, and improved gas collection efficiency. Effect

Active Publication Date: 2020-04-17
新疆生产建设兵团第八师天山铝业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This patent transfers the heat absorbed by forced ventilation from the lower part of the tank to the upper part of the electrolytic tank to heat the tank chamber, which helps the electrolytic tank to establish a good heat balance under low voltage tank conditions and achieve energy saving goals, but forced ventilation is required, and the exhaust pipe and The design and engineering of forced ventilation flue is more complicated

Method used

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  • Energy-saving aluminum electrolyzer
  • Energy-saving aluminum electrolyzer
  • Energy-saving aluminum electrolyzer

Examples

Experimental program
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Effect test

Embodiment 1

[0023] Such as Figure 1-2 As shown, an energy-saving aluminum electrolytic cell adopts a 400KA electrolytic cell, including a tank shell 1, a tank shell coaming plate 2, a tank cover plate 3, an end face angle plate 4 and a furnace door 5, and the tank shell coaming plate 2 is provided with several Two circular heat dissipation holes, divided into horizontal heat dissipation holes 8 and longitudinal heat dissipation holes 9, the hole diameter is 5cm, every two horizontal heat dissipation holes 8 correspond to a group of cathodes 6, and the bottom of the slot cover plate 3 is placed in the middle of the slot shell enclosure plate 2 In the external position, cover the 8 holes of the horizontal shroud for heat dissipation in the space in the tank, set the end face angle plate 4 on the plane where the furnace door 5 is located, and cover the cooling holes 9 of the longitudinal shroud in the space in the tank, and the tank shell 1 can be an integrated cradle tank The shell can als...

Embodiment 2

[0026] Such as Figure 3-4 As shown, an energy-saving aluminum electrolytic cell adopts a 500KA electrolytic cell, including a tank shell 1, a tank shell coaming plate 2, a tank cover plate 3, an end face angle plate 4 and a furnace door 5, and the tank shell coaming plate 2 is provided with several A long-hole-shaped cooling hole with a radius of 5 cm and a center length of 20 cm is divided into a horizontal cooling hole 8 and a vertical cooling hole 9, and each slot-shaped horizontal cooling hole 8 corresponds to a group of cathodes 6, and a cover is provided outside the tank shell enclosure 2. Plate support device 7, the bottom of the tank cover plate 3 is placed on the cover plate support device 7 outside the tank shell coaming plate 2, and the horizontal coaming plate is radiated, 8 is covered in the space in the tank, and the end face angle plate 4 is set on the plane where the furnace door 5 is located , cover the cooling hole 9 of the longitudinal shroud in the space i...

Embodiment 3

[0029] The heat dissipation holes of the shroud in the embodiment are round holes with a diameter of 20 cm, and the others are the same as in Embodiment 2.

[0030] Embodiment: The air naturally cooled by the side of the tank shell 1 enters the tank cover plate 3 through the heat dissipation holes of the coaming plate, and enters the flue gas purification system together with the gas generated by the reaction in the tank, so that part of the heat radiated from the side is transferred To the furnace surface in the tank, overcome a large amount of cold air to take away the heat, ensure that the electrolytic tank can have a certain degree of superheat under low voltage, the production runs smoothly, the voltage is reduced by 241mv; the flue gas volume of a single tank is reduced by 35%; the ton of aluminum saves 850kWh, Realize the goal of substantial energy saving.

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Abstract

The invention discloses an energy-saving aluminum electrolyzer. The energy-saving aluminum electrolyzer comprises an electrolyzer shell, an electrolyzer shell surrounding plate, an electrolyzer coverplate, end face angle plates and a furnace door, wherein surrounding plate heat dissipation holes are formed in the electrolyzer shell surrounding plate on the periphery of the electrolyzer shell andcomprise transverse surrounding plate heat dissipation holes and longitudinal surrounding plate heat dissipation holes, the end face angle plates are arranged on the plane where the furnace door is located, the transverse surrounding plate heat dissipation holes are covered with the electrolyzer cover plate in an electrolyzer space, the longitudinal surrounding plate heat dissipation holes are covered with the end face angle plates in the electrolyzer space, the side part is naturally cooled, and after air passes through the surrounding plate heat dissipation holes and enters the interior of the electrolyzer cover plate, the air and a gas generated through reaction in the electrolyzer enter a flue gas purification system together. According to the electrolyzer, part of heat dissipated fromthe side part can be transferred to the furnace surface in the electrolyzer, the defect that a large amount of cold air takes away the heat is overcome, it is guaranteed that the electrolyzer can have a certain degree of superheat under low voltage, production operation is stable, the purpose of saving energy substantially is achieved, comprehensive electricity consumption per ton of aluminum issaved by 500-1000 kWh, and the electrolyzer can be applied to newly-designed electrolyzer, and can be applied by changing the size of the electrolyzer cover by forming the surrounding plate heat dissipation holes in an original electrolyzer for realization.

Description

technical field [0001] The invention belongs to the technical field of electrolytic aluminum equipment, in particular to an aluminum electrolytic cell, in particular to an energy-saving aluminum electrolytic cell. Background technique [0002] In 2018, the global output of primary aluminum was 64.336 million tons, of which my country estimated about 36.5 million tons, while the energy consumption per unit output reached about 13,000 kWh / t. The annual electricity consumption of electrolytic aluminum in my country accounts for 6%-8% of the national power generation. Therefore, electrolytic aluminum Energy saving has always been one of the technical directions of the aluminum industry's joint efforts. About half of the high energy consumption of electrolytic aluminum is lost in the form of heat. For a 500KA electrolytic cell, it means that the heat loss rate is about 1000kW / h. As the electrolytic cell of an electrochemical metallurgical furnace, there are many heat dissipation ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C25C3/10
CPCC25C3/10
Inventor 曾超林白万全赵庆云刘君鹏于学钢丁达勇谭震军杨晓玲
Owner 新疆生产建设兵团第八师天山铝业有限公司
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