A method for manufacturing a ring-shaped special-shaped part composed of various alloy materials

A technology of alloy materials and production methods, which is applied in the field of forgings manufacturing, can solve the problems of high manufacturing costs, limited forging process of forgings, low material utilization rate, etc., to reduce flash metal loss, reduce high cost, Comprehensive effect on mechanical properties

Active Publication Date: 2021-05-28
GUIZHOU AVIATION TECHN DEV
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

These complex structures usually adopt processes such as ingot casting, billet making, mold manufacturing, forging, machining, etc., with large processing volume, low material utilization rate and extremely high cost
Forgings in the traditional forging field are all forged with the same alloy material, especially in complex structures, when the overall material is forged with expensive alloy materials, some parts with weaker strength requirements are also made of the same expensive material , which causes a waste of resources and brings high manufacturing costs to enterprises. At the same time, forgings with complex structures are limited by the forging process in the manufacturing process, and it is difficult to produce them completely.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A method for manufacturing a ring-shaped special-shaped part composed of various alloy materials
  • A method for manufacturing a ring-shaped special-shaped part composed of various alloy materials
  • A method for manufacturing a ring-shaped special-shaped part composed of various alloy materials

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0032] In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

[0033] An embodiment of the present invention provides a method for manufacturing an annular shaped component, including the following steps:

[0034] Step 1: Carry out heating, pre-forging, final forging, air cooling, cleaning and heat treatment on the billet in sequence to obtain a thin-walled ring.

[0035] Step 2: Fix and connect the N components of the ring hook, and then process the three-dimensional structure data of the Mth 3D component horizontally on the substrate after the fixed connection to form the Mth print data, and according to the printed The data is formed by the 3D printing met...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention belongs to the technical field of forging manufacture, and specifically discloses a method for manufacturing an annular special-shaped part composed of alloy materials. In the present invention, the thin-walled ring parts are first obtained by processing the blank, and then the strength performance test is carried out based on the stress analysis. According to the obtained strength data, carbon steel materials with different carbon contents are used for 3D printing to manufacture multiple ring-shaped different hook parts. A plurality of ring-shaped different hook parts are fixedly connected to the thin-walled ring part to obtain a complete ring-shaped special-shaped part. The invention solves the disadvantages of the current ring-shaped special-shaped parts, such as the complex structure of high ribs, branch buds, and special-shaped protrusions protruding from the surface of the base body in the manufacturing process, as well as the use and waste of expensive metal materials in the forging process. The combination of 3D printing technology and different alloy materials can produce ring shaped parts quickly, at low cost and with high performance.

Description

technical field [0001] The invention relates to the technical field of forging manufacture, in particular to a method for manufacturing a ring-shaped special-shaped part composed of various alloy materials. Background technique [0002] With the development of aviation, aerospace, weapons, national defense science and industry and other fields, the amount of high-performance difficult-to-machine metal key components is increasing, and the processing of aerospace parts such as engine disks, shaft parts, turbine casings, and landing gears is difficult. keep growing. These complex structures usually adopt ingot casting, billet making, mold manufacturing, forging, machining and other processes, with large processing volume, low material utilization rate and extremely high cost. Forgings in the traditional forging field are all forged with the same alloy material, especially in complex structures, when the overall material is forged with expensive alloy materials, some parts wit...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): B23P15/00
CPCB23P15/00
Inventor 张华吴永安王华东杨家典罗鸿飞徐凌云
Owner GUIZHOU AVIATION TECHN DEV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products