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92results about How to "Guaranteed forming effect" patented technology

Preparation technology for large size super-high obdurability magnesium alloy thin plate

The invention relates to the preparation technology for a large size super-high obdurability magnesium alloy thin plate. The preparation technology particularly comprises the following steps that firstly, a magnesium alloy blank is heated to 250-450 DEG C and subjected to heat preservation for 1-3 h; then, the magnesium alloy blank is subjected to equal-channel angular pressing, after being extruded for one to two passes, the magnesium alloy blank is remelted and annealed, pressing is conducted for 8-12 times, and then a magnesium alloy rod material is obtained; before a rolling mill conducts rolling, a roller is preheated, the preheating temperature is 150-450 DEG C, and the roller is subjected to heat preservation treatment in the rolling process; after the obtained magnesium alloy rod material is subjected to heat preservation for 20-60 min at the temperature of 250-450 DEG C, the magnesium alloy rod material is rolled by adopting a multi-pass and small-deformation method, and the speed of the roller is 0.2-0.5 m/s; after every pass of rolling, remelting and annealing are conducted, horizontal rolling and vertical rolling are alternately conducted in the rolling process, and a magnesium alloy thin plate is obtained; and the obtained magnesium alloy thin plate is subjected to aging treatment, and then a finished magnesium alloy thin plate is obtained. According to the preparation technology of the large size super-high obdurability magnesium alloy thin plate, the prepared magnesium alloy thin plate is uniform in crystalline grain and excellent in mechanical property.
Owner:CHANGSHA ADVANCED MATERIALS IND RES INST CO LTD

Welding tracking device for pipeline surfacing system

ActiveCN106270934AMove quickly and accuratelyGuaranteed forming effectArc welding apparatusBall screwEngineering
The invention discloses a welding tracking device for a pipeline surfacing system. The tracking device for the pipeline surfacing system comprises a sensing assembly, a welding gun, a welding gun cross-shaped sliding frame and a base; the sensing assembly comprises a sensor, a sensor Z-direction slideway and a supporting rod; the welding gun cross-shaped sliding frame is installed on a welding gun cross-shaped sliding frame installing seat; the welding gun cross-shaped sliding frame comprises a welding gun Z-direction sliding frame body and a welding gun X-direction sliding frame body; the welding gun Z-direction sliding frame body and the welding gun X-direction sliding frame body each comprises a motor, a driving tank controlling rotation of the motor, a ball screw rod connected with the motor in a transmission mode, a connecting block connected with the ball screw rod in a threaded mode and a guiding rail located at the bottom of the connecting block; the welding gun X-direction sliding frame body is fixed to the connecting block of the welding gun Z-direction sliding frame body; the welding gun is fixed to the front end of the connecting block of the welding gun X-direction sliding frame body; the sensor is fixed to one end of the supporting rod, and the other end of the supporting rod is fixed to the connecting block of the welding gun Z-direction sliding frame body; and the base is provided with a Y-direction slideway a hand wheel and the ball screw rods connected with the hand wheel, and an installing plate at the bottom of the welding gun cross-shaped sliding frame installing seat is in matched connection with the ball screw rods.
Owner:NANJING ENIGMA IND AUTOMATION TECH CO LTD

Aluminum automobile door panel drawing die and over-drawing method

The invention provides a novel over-drawing process design method of an aluminum automobile door panel drawing die. The aluminum automobile door panel drawing die designed by using the method comprises a male die base, a male die, a binder ring and a female die, wherein the male die is arranged on the male die base, the binder ring is nested outside the male die, and the female die is arranged atthe tops of the male die and the binder ring. The aluminum automobile door panel drawing die has the following beneficial effects that the novel over-drawing process design method is adopted as a process supplement mode, a supplement surface extends out along a product surface for a certain angle, the over-drawing angle is controlled in a small range between 10 degrees and 20 degrees, and the edgeregion of the product surface is in a bending formation state and cannot cause large flow resistance to material flow; and by adopting the novel over-drawing process design method, the springback quantity of an aluminum automobile door panel can be controlled according to the large springback characteristic of the aluminum panel, and the formability and the drawing sufficiency of the aluminum automobile door panel also can be ensured according to the low extension performance characteristic of the aluminum panel.
Owner:宝武铝业科技有限公司 +1

Swaging integrated forming process for large-diameter AQ80M magnesium alloy cake material

The invention relates to a swaging integrated forming process for a large-diameter AQ80M magnesium alloy cake material, and belongs to the technical field of processing of a magnesium alloy material. The process comprises the following specific steps: preparing an AQ80M magnesium alloy ingot blank by semi-continuous casting; heating an extrusion die and an extrusion barrel; carrying out extrusion pre-deformation at low extrusion ratio; straightening and cutting the blank; carrying out multi-directional forging forming; and carrying out aging treatment. By the swaging integrated forming process for the large-diameter AQ80M magnesium alloy cake material, the large-diameter magnesium alloy cake material of which the diameter is phi 690 mm to phi 700 mm, the thickness is 100-110 mm, the tensile strength is greater than or equal to 330 MPa, the yield strength is greater than or equal to 190 MPa and the ductility is greater than or equal to 6% at room temperature, and the tensile strength is greater than or equal to 200 MPa, the yield strength is greater than or equal to 160 MPa and the ductility is greater than or equal to 30% at the temperature of 150 DEG C. The prepared large-size magnesium alloy cake material completely meets requirements of a large magnesium alloy part.
Owner:湖南镁宇科技有限公司

Complex metal part forming method adopting combination of electric arc additive and laser additive

The invention discloses a complex metal part forming method adopting combination of an electric arc additive and a laser additive. The complex metal part forming method comprises the steps that three-dimensional modeling is conducted on a part entity, geometric feature decomposition is conducted on a three-dimensional entity model, a part feature additive forming method is divided, forming processparameters of all features are determined, forming sorting is conducted on all the features, slicing and layering treatment is conducted on all the features, and all the features are sequentially formed according to the feature forming sorting and a treatment method of a combination interface between the adjacent features. According to the complex metal part forming method, the advantages of efficient electric arc additive manufacturing forming and fine laser additive manufacturing forming are effectively combined, compared with traditional forging, the machining period is shortened, the overall forming performance of a part is guaranteed, the quality of a fine and complex structure is guaranteed, the production efficiency is improved, and the machining cost is reduced. Meanwhile, a laserremelting method is adopted, the number of cracks and air holes in a combination interface area of a dissimilar additive process is reduced, meanwhile, structure distribution is more uniform, and themechanical property of the combination interface is improved.
Owner:XI AN JIAOTONG UNIV

Production process of 2024 high-strength aluminum alloy special thin-walled section steel

The invention belongs to the technical field of aluminum alloys, and relates to a production process of a 2024 high-strength aluminum alloy special thin-walled section steel. flat mold form with fourextrusion holes and no flow guide pit in design aspect of a mold, an extrusion ratio of the whole section steel is reduced to 40, a 6.6MN non-standard extrusion machine is selected in the aspect of extrusion machining, the extrusion ratio is 40.2, the section steel is stretched within 1 hour after extrusion, and an off-line quenching degree is 455 DEG C * 30 minutes, the section steel is stretchedwithin 1 hour after the off-line is carried out, and the stretching amount is controlled at the upper limit of 2.5%-to 3%. The shaping and extrusion production interval time is controlled within 3 hours, a shaping rate is improved, a novel quenching clamp is designed for the section steel, so that the deformation of the section steel is reduced to the minimum while the section steel is fully quenched, the 2024 aluminum alloy section steel is subject to a serious of machining process of mold adjusting, production equipment structure is changed, extrusion, the off-line quenching, quenching clamp manufacturing, shaping and the like, all detection indexes meet the standard requirement of GJB2507A in detection aspects of mechanical property, low-magnification, high-magnification and dimensional tolerance.
Owner:CHINA ZHONGWANG

Forming method for achieving different-area performance stable transition of high-strength steel hot-forming part

The invention relates to the technical field of hot stamping forming, in particular to a forming method for achieving different-area performance stable transition of a high-strength steel hot-forming part. The forming method utilizes induction heating to control electromagnetic fields and vortex fields of different areas, accordingly controls the heating temperatures in different areas of a plate and obtains different strengths after stamping is completed. The heating temperature ranges from 850 DEG C to 1000 DEG C and is kept for 0-10 min, a steel plate is heated to be in a complete austenitizing state, and the strength of the hot-formed steel plate is higher than1500 MPa. The heating temperature ranges from 25 DEG C to 850 DEG C and is kept for 0-10 min, the steel plate is heated to be in an incomplete austenitizing state, and the strength of the hot-formed steel plate ranges from 500 MPa to 900 MPa. The shape of an induction heating coil, the distance between the coil and the plate, current and frequency are designed according to the demand for different area strengths of the part, and the part has best collision performance matched with strength and plasticity after being subjected to hot stamping forming.
Owner:东莞市豪斯特热冲压技术有限公司 +1

Processing die assembly of vehicle door inner plate

ActiveCN104384330AGuaranteed forming effectMitigate the adverse effects of mobilityShaping toolsCar doorEngineering
The invention discloses a processing die assembly of a vehicle door inner plate. The processing die assembly comprises a drawing die and a shaping die, wherein the drawing die comprises a drawing concave die, the shaping die comprises an upper die holder, a lower die holder, a material pressing core, a convex die, a trimming embedding block and a circumferential shaping embedding block, the convex die is arranged on the lower die holder, the part, corresponding to the circumference of the vehicle door inner plate, of the drawing concave die is provided with a drawing plane, the circumferential shaping embedding block is used for processing the circumference, the material pressing core comprises an inner material pressing core and an outer material pressing core, the inner material pressing core, the circumferential shaping embedding block, the outer material pressing core and the trimming embedding block can mutually act with the convex die along the movement direction of the upper die holder, the inner material pressing core and the outer material pressing core are respectively positioned at the two sides of the circumferential shaping embedding block, and the trimming embedding block is positioned in the inner side of the inner material pressing core. The processing die assembly has the advantages that the shaping effect of a middle area of the vehicle door inner plate is guaranteed, and the shaping effect of the edge of the vehicle door inner plate is also guaranteed.
Owner:ANHUI JIANGHUAI AUTOMOBILE GRP CORP LTD

Method for improving optical fiber laser-MIG arc hybrid welding back forming

The invention provides a method for improving optical fiber laser-MIG arc hybrid welding back forming. The method includes the following steps that (1) the minimum power Pd of an optical fiber laser device during single-laser welding and through welding is determined; (2) the minimum power Pf of the optical fiber laser device during optical fiber laser-MIG arc hybrid welding and through welding is set, the current of MIG arc welding is I, the ratio of Pd to Pf is determined according to the following formula that Pd:Pf=(1+a)*Pd*(1+bI/120-b), a is 20-30%, when I is larger than or equal to 90A and when I is larger than or equal to 90 A and smaller than 120A, b is 0, and when I is larger than or equal to 120A, b is 1; (3) optical fiber laser-MIG arc hybrid welding is carried out according to the following welding mode that in the welding direction, an MIG welding point is in front, a laser welding point is at back, a heat source distance ranges from 1 mm to 2 mm, the lengthening quantity of a welding wire is 8-12 mm, a welding torque inclined angle is 55-60 degrees, and a welding gap is 0-0.5 mm. Hybrid welding is carried out according to the method, so that the back forming effect during single-side through welding of hybrid welding can be guaranteed, and meanwhile stability of MIG welding can be guaranteed.
Owner:武汉钢铁有限公司

Method for continuous production of magnesium alloy strip basal plane texture through corrugated pre-rolling weakening

The invention belongs to the technical field of metal machining, and discloses a method for continuously producing of magnesium alloy strip basal plane texture through corrugated pre-rolling weakening. The method comprises the following steps that firstly, the method is used for carrying out corrugated rolling on the magnesium alloy strip, local strain is introduced, and the subsequent traditionalflat binding is carried out. The rolling process of the method comprises the following steps of (1) enabling the original magnesium alloy strip to pass through a corrugated roller, and rolling the original magnesium alloy strip into a wavy shape; and (2) enabling a corrugated strip to bite into a subsequent flat roller, and rolling the corrugated strip into a flat strip with the required thickness through the flat roller. The magnesium alloy strip prepared by the method has the advantages that the Schmid factor of the magnesium alloy strip is increased, the activity of the non-basal plane sliding system including the mechanical twin crystal is remarkably promoted, continuous arc grooves of the magnesium alloy strip can control the evolution of tissue and texture, the elongation at break is improved, the texture strength of the basal plane is weakened, and the comprehensive performance required by production is met. In addition, the forming rate of the magnesium alloy cold strip is improved, the process is simple, and the rolling productivity of equipment is high.
Owner:TAIYUAN UNIVERSITY OF SCIENCE AND TECHNOLOGY

Method for achieving TWIP steel superplasticity based on deformation twin degradation

ActiveCN106893813AGuaranteed formabilityGuaranteed deformationQuenchingCrazing
The invention discloses a method for achieving TWIP steel superplasticity based on deformation twin degradation. The method comprises the following steps that (1) a TWIP steel bar in the perfect recrystallization state is selected and is stretched under the room temperature, the stretching deformation rate is 1-10 mm/s, and the stretching deformation quantity is 40%; (2) deformation twin degradation treatment is conducted, the stretched TWIP steel bar is subjected to heat preservation, so that deformation twin degradation and disappearance occur in the structure of the stretched TWIP steel bar, the temperature is 650-850 DEG C, heat preservation is conducted for 30-60 min, and quenching is conducted after heat treatment; (3) the quenched TWIP steel bar is stretched under the room temperature, the stretching deformation rate is 10<1>-1 mm/s, and the stretching deformation quantity is 30%; and (4) the (2)-(3) steps are repeated, and thus the total elongation after deformation is larger than 100%, that is, superplasticity is achieved. Through the method, the problems that the deformation quantity of the TWIP steel bar is too large in the hot rolling process, consequently, deformation resistance is large, cracks are liable to be produced, and the superplasticity forming rate is low are solved.
Owner:ZHEJIANG IND & TRADE VACATIONAL COLLEGE
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