Unlock instant, AI-driven research and patent intelligence for your innovation.

A method for realizing the bending forming process of in-situ nano-reinforced high-strength and tough steel

A nano-enhancing, bending forming technology, applied in the field of metal forming, can solve problems such as affecting the dimensional accuracy and surface quality of structural parts, affecting the assembly process, and sheet rupture, so as to improve the forming quality and structural reliability, and improve roll forming. effect, the effect of improving the forming quality

Active Publication Date: 2021-03-30
UNIV OF SCI & TECH BEIJING
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Roll bending is a process that undergoes large displacement, large rotation, and large deformation. It has obvious complex geometric nonlinearity, material nonlinearity, and boundary condition nonlinearity. It involves elastic-plastic deformation of metal sheets, frictional contact, etc. Factors, the forming law is difficult to grasp, making the design and control of the forming process very difficult, so that the plate is prone to defects such as cracking, wrinkling, springback, etc., which affects the dimensional accuracy and surface quality of structural parts, and then affects the subsequent assembly process

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A method for realizing the bending forming process of in-situ nano-reinforced high-strength and tough steel
  • A method for realizing the bending forming process of in-situ nano-reinforced high-strength and tough steel
  • A method for realizing the bending forming process of in-situ nano-reinforced high-strength and tough steel

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] A method for realizing the bending forming process of in-situ nano-reinforced high-strength and tough steel of the present invention, the specific process is as follows:

[0054] 1) The plate is a 45mm thick plate, the radius of the upper work roll R1 = 800mm; the radius of the lower work roll R2 = R3 = 500mm; the distance between the centers of R2 and R3 is l = 1600mm, bent into a 1 / 3 arc plate with a radius of 1500mm;

[0055] 2) The number of rolling passes is n=5, the total reduction is 187mm, and the reduction for each pass is the same;

[0056] 3) The coefficient of friction is μ=0.2, and the rotational speed is ω=0.05rad / s;

[0057] 4) The circumferential strain distribution after roll bending is as follows: figure 2 (a), the residual stress distribution after bending is as follows figure 2 (b). figure 2 (a) The strain distribution of the bending section of the sheet metal is uniform and close to a fixed value, indicating that the difference in the radius o...

Embodiment 2

[0059] A method for realizing the bending forming process of in-situ nano-reinforced high-strength and tough steel of the present invention, the specific process is as follows:

[0060] 1) The plate is a 45mm thick plate, the radius of the upper work roll R1 = 800mm; the radius of the lower work roll R2 = R3 = 500mm; the distance between the centers of R2 and R3 is l = 1600mm, bent into a 1 / 3 arc plate with a radius of 1500mm;

[0061] 2) The number of rolling passes n=7, the total reduction is 187mm, and the reduction in each pass is the same;

[0062] 3) The coefficient of friction is μ=0.2, and the rotational speed is ω=0.05rad / s;

[0063] 4) The circumferential strain distribution after bending is as follows: image 3 (a), the residual stress distribution after bending is as follows image 3 (b). image 3 (a) The strain distribution of the bending section of the sheet metal is uniform and close to a fixed value, indicating that the difference in the radius of curvature ...

Embodiment 3

[0065] A method for realizing the bending forming process of in-situ nano-reinforced high-strength and tough steel of the present invention, the specific process is as follows:

[0066] 1) The plate is a 45mm thick plate, the radius of the upper work roll R1 = 800mm; the radius of the lower work roll R2 = R3 = 500mm; the distance between the centers of R2 and R3 is l = 1600mm, bent into a 1 / 3 arc plate with a radius of 1500mm;

[0067] 2) Rolling passes n=5, the total reduction is 187mm, and the reduction in each pass is the same.

[0068] 3) The coefficient of friction is μ=0.15, and the rotational speed is ω=0.05rad / s;

[0069] 4) The circumferential strain distribution after bending is as follows: Figure 4 (a), the residual stress distribution after bending is as follows Figure 4 (b). Figure 4 (a) The strain distribution of the bending section of the sheet metal is uniform and close to a fixed value, indicating that the difference in the radius of curvature is small a...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
lengthaaaaaaaaaa
Login to View More

Abstract

The invention provides a bending forming process achieving method of in situ nano enhanced high-toughness steel, and relates to the technical field of metal forming. Forming quality and structural reliability of roll bending plates can be greatly improved, energy saving and high efficiency are achieved, technical risks are reduced, and forming properties and forming precision can be obviously improved. The method comprises the steps of S1, according to the curvature radius of a needed plate, calculating the curvature radius before springback; S2, according to the curvature radius before springback, determining the press amount of an upper roller; S3, inputting the press amount, a friction coefficient, a rotating speed, and rolling passes of the upper roller into a model for simulation; S4,analyzing circumferential strain distribution and residual stress distribution, and obtaining forming precision and forming performance of the plate; and S5, judging whether the forming precision andthe forming performance meet the needs, if yes, applying to the actual production, if not, adjusting value of the friction coefficient, the rotating speed, the rolling passes, and executing S3 again.The method is suitable for the roll bending forming process.

Description

【Technical field】 [0001] The invention relates to the technical field of metal forming, in particular to a method for realizing a bending forming process of in-situ nano-reinforced high-strength and tough steel. 【Background technique】 [0002] The existing steel forming and bending process has unreasonable process arrangement, numerous processes, unreasonable selection of process parameters, unreasonable collocation of process parameters, and high requirements for operator experience, resulting in high production costs, low product quality, and low product quality. The rate is not high. [0003] The cold-formation of the plate requires a lot of manpower and material resources in the trial production process, and the process conditions and parameters of the forming process are not easy to control, especially for the newly developed high-strength and tough steel, the process becomes more cumbersome. There are many research reports on the sheet forming process of the three-rol...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B21D5/14B21D5/00
CPCB21D5/004B21D5/006B21D5/14
Inventor 王自东杨明陈晓华
Owner UNIV OF SCI & TECH BEIJING