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Compact light alloy asynchronous casting and rolling forming machine

A light alloy, compact technology, applied in the field of light alloy casting and rolling, can solve the problems of difficult to achieve semi-solid rolling, macro-segregation and micro-segregation, affecting production efficiency, and achieve compact structure, optimized surface quality, and production efficiency. high effect

Pending Publication Date: 2020-06-12
JILIN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The casting and rolling machine commonly used at present occupies a large area, and the casting and rolling speed is relatively slow. It is difficult to realize semi-solid rolling, which affects production efficiency.
When the solidification range of the alloy is narrow, it is easy to cause clogging of the nozzle, resulting in failure of casting and rolling
In addition, when producing alloy sheets and strips with high alloy content in industry, there are many types and high content of alloying elements added, which is prone to severe macro-segregation and micro-segregation.
Invention patent CN 107321942 A proposes an aluminum alloy vertical casting and rolling process and device, which reduces segregation by reducing the temperature of the center of the molten pool, but is not suitable for the preparation of active metal profiles such as magnesium alloys

Method used

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  • Compact light alloy asynchronous casting and rolling forming machine
  • Compact light alloy asynchronous casting and rolling forming machine

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Example 1 Structure and rolling process of a compact light alloy roll forming machine

[0028] See attached figure 1 , figure 2 , compact light alloy asynchronous casting and rolling forming consists of feeding device (1), right bearing seat (2), right frame (3), right gearbox (4), right drive motor (5), right support frame (6 ), sliding guide rail (7), frame base (8), discharge correction device (9), left support frame (10), left bearing seat (11), auxiliary casting roll (12), left gearbox (13) , left frame (14), main casting roll (15), roll gap adjustment device (16), left drive motor (17), it is characterized in that: described feeding device (1) is positioned at main casting roll (15 ) and the bottom is slidable, the discharge straightening device (9) is located at the upper left of the frame base (8), the main casting roll (15) and auxiliary casting roll (12) are arranged horizontally, the left frame (14) and Right frame (3) is respectively fixed on the left si...

Embodiment 2

[0037] Embodiment 2: Rolling 6022 aluminum alloy by compact light alloy rolling forming machine

[0038] According to the standard composition of 6022 aluminum alloy, the alloy material is weighed according to the proportion. First, 2kg of pure aluminum is put into smelting, and the temperature is set at 750°C. After the pure aluminum is completely melted, 95g of Al-24.4Si (wt.% ) master alloy and 21g of pure magnesium, keep it warm for a period of time, carry out gas blowing and slag removal treatment, then lower the temperature to 680°C and keep it warm for 1 hour to obtain molten metal.

[0039] According to the requirements of the process parameters, the roll gap adjustment device 16 is rotated, the position of the main casting roll 15 is moved through the sliding guide rail 7, the roll gap distance between the main casting roll 15 and the auxiliary casting roll 12 is adjusted to 2.5 mm, and the guide rail 103 is used to move up The position of the material chute 102, the ...

Embodiment 3

[0042] Embodiment 3: Application of compact light alloy rolling forming machine to roll AZ31 magnesium alloy

[0043] According to the standard composition of AZ31 magnesium alloy, weigh the alloy material according to the proportion, put 2kg of pure magnesium into the smelting, and set the temperature at 700°C. 62.5g of pure Al and 21g of pure Zn were kept warm for a period of time, then blown and slag removed, and then the temperature was lowered to 680°C for 1 hour to obtain an alloy melt.

[0044] According to the requirements of the process parameters, the roll gap adjustment device 16 is rotated, the position of the main casting roll 15 is moved through the sliding guide rail 7, the gap distance between the main casting roll 15 and the auxiliary casting roll 12 is adjusted to 3mm, and the material is moved through the guide rail 103 The position of the groove 102, the feeding chute 102 is moved to the top of the center of the main casting roll 15, the size of the injecti...

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Abstract

The invention relates to a compact light alloy asynchronous casting and rolling forming machine which is suitable for high-temperature casting and rolling forming of light alloy plates and strips. Themachine mainly comprises a frame base, a left frame, a right frame, a feeding device, a main casting roller, an auxiliary casting roller, a bearing pedestal, a gearbox, a drive motor, a supporting frame, sliding guide rails, a discharge correction device and a roll gap adjustment device, wherein the feeding device can be moved on the guide rails, and can realize multiple ways of feeding, so as toachieve pouring at different positions, and the size of a pouring gate can be adjusted according to needs, thereby obtaining metal sheets of different specifications; the main casting roller and theauxiliary casting roller can be separately and independently driven, thus achieving asynchronous casting and rolling forming; and the discharge correction device can correct and change the discharge direction, and can realize continuous forming of long casting and rolling plates. The forming machine has a compact and simple structure, is convenient to operate, and high in energy utilization rate and production efficiency, can realize automation, and is an efficient and low-cost light alloy casting and rolling forming device.

Description

technical field [0001] The invention relates to the technical field of cast-roll forming of light alloys, which can realize synchronous or asynchronous cast-roll forming of light alloys, and is especially suitable for low-cost and short-flow cast-roll forming of light alloys. Background technique [0002] With the rapid development of the machinery manufacturing industry, the demand for profiles at home and abroad is increasing day by day. Compared with hot rolling, cast rolling has the advantages of low cost, short process, low energy consumption, etc., and has great development potential. The basic principle of casting-rolling technology is to inject molten metal liquid directly between two relatively rotating casting-rolling gaps, and the casting-rolling rolls undertake the functions of crystallization and rolling at the same time, which can realize short-process continuous production of plates and strips. [0003] The casting and rolling machine commonly used at present...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D11/06
CPCB22D11/001B22D11/0622
Inventor 李志刚江昊赵泼王慧远查敏王珵徐进王明辉韩洪江贾红杰
Owner JILIN UNIV