Winding machine for artificial grass filaments

Abstract

The invention discloses a winding machine for artificial grass filaments. The winding machine comprises a rack, a winding mechanism, an automatic reel changing mechanism, a yarn breaking mechanism anda filament hooking moving mechanism, wherein the winding mechanism is fixedly installed on the rack; the automatic reel changing mechanism is arranged on the rack and positioned above the winding mechanism, a hollow pipe used for winding the grass filaments is arranged on the automatic reel changing mechanism, and the outer pipe wall of the hollow pipe makes rolling contact with the winding mechanism so that the grass filaments on the winding mechanism can be wound on the hollow pipe to be wound into a grass filament reel; the yarn breaking mechanism is arranged on the rack, is close to the hollow pipe and is used for shearing the grass filaments on the grass filament reel; and the filament hooking moving mechanism is arranged on the rack and positioned in the automatic reel changing mechanism. The winding machine achieves the functions of automatic winding of the artificial grass filaments, automatic shearing of the grass filaments, reservation of grass filament tails, automatic loading of the hollow pipe, automatic reel changing after full reel and the like, manual participation is not needed, the production efficiency and the grass filament winding quality are improved, and thelabor intensity of operators in the grass filament production process is relieved.

Description

technical field [0001] The invention relates to the technical field of artificial turf production equipment, in particular to a winder for artificial turf. Background technique [0002] In the artificial turf production industry, the raw materials currently used mainly include polyethylene (PE), polypropylene (PP) and nylon (PA). Compared with various cotton yarns and chemical fiber yarns in the textile field, artificial turf has more strands The weight of the silk is larger, the breaking strength of the material is greater, the toughness is better, and the weight of the grass silk is heavier after the full roll. During the production process of artificial grass, the grass roll after winding needs to be replaced with an empty tube. Before the replacement, the grass of the full roll of grass needs to be cut. Put the empty tube on and reserve the straw tail. [0003] At present, the domestic artificial grass production industry generally uses domestic manual winders, which o...

AI Technical Summary

Problems solved by technology

[0003] At present, the domestic artificial grass production industry generally uses domestic manual winders, which only have a single winding function. When operating, the operator stops the grass winder first, and then cuts the grass with scissors. , and then change the full roll of grass silk and wind the empty pipe. The operations of breaking the silk, changing the pipe, winding the grass silk to the empty pipe and reserving the tail of the grass silk are completely carried out manually, and the labor intensity of the operator is high. The production efficiency is low, and there are relatively high requirements for the operator's operating skills and proficiency

[0004] An existing automatic yarn breaking device for artificial turf winding machines such as Chinese patent 201910707714.9, the tube is set on the winding shaft directly connected to the motor, and rotates with the winding shaft for active winding. The automatic yarn breaking function is The cutting rate is low when cutting heavy grass, and when the grass is left for a long time, the grass is easily wound on the winding shaft by the rotation of the winding shaft motor and the blade tightens the cutting, and the reel changing action is complicated. The production cost is relatively high, and the grass silk rolls after full rolls need to be removed manually, and the empty tubes need to be manually loaded

[0005] SAHM Germany is the world's leading manufacturer of automatic and manual winding machines, and its equipment can meet the needs of various yarns, such as composite filaments, monofilaments, webbing, carbon fiber, prepreg tape, polyamide fiber, fibers, non-woven tapes, safety tapes, etc. The second-generation automatic roll-changing winding machine produced by it has the functions of automatic winding, automatic yarn breaking and automatic switching, and is mainly used for the collection of aramid fiber, carbon fiber and polyamide fiber. It can also be used for winding artificial grass, but the grass roll after the grass is full needs to be removed manually, and the empty tube needs to be manually loaded, and the grass is cut by installing the blade on the cutter bar. It is realized by the way that the guide rod drives the blade to pull the grass and cut it. The broken ends of the cut grass are not neat, and the quality of the broken ends is poor, especially when it is used for cutting grass with a large weight. In the case of cutting, the cutting rate is low, and its equipment is produced in Germany. After being imported to China, the price of a single machine is very high, and the cost of later use and maintenance is also high

[0006] The fully automatic precision cross winding machine produced by Barmag, Germany, has automatic can change without deceleration, and a visual program operation terminal. It is mainly used in the textile industry for chemical fiber, ribbon, carbon fiber, prepreg tape, polyamide fiber and High-performance fiber can also be used for artificial grass winding, but it also needs to be manually removed after the grass is fully rolled, and the empty tube needs to be manually loaded, and the cutting rate of the large-gram grass is low. The high price of a single machine and the high cost of use and maintenance are not suitable for the use of the domestic artificial grass industry.

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