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Modified elastomer, thermoplastic mortar/concrete delivery pipe and preparation method thereof

A concrete delivery pipe, thermoplastic technology, applied in the direction of pipes/pipe joints/fittings, pipes, hoses, etc., can solve the problems of waste of manpower, poor wear resistance, non-environmental protection, etc. Enhanced, good wear resistance effect

Active Publication Date: 2022-04-01
四川鑫成新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are still some problems in the use of this type of pipeline for mortar transportation
First of all, the wear resistance of rubber materials is poor, and generally the mortar will fail when transporting no more than 500 cubic meters, resulting in frequent replacement of conveying pipes during the spraying process, which wastes a lot of manpower
Moreover, worn rubber delivery pipes cannot be recycled and recycled, which is not environmentally friendly.
In addition, because the vulcanization process must be used in the production process of the rubber delivery pipe, the rubber hose can only be prepared as a fixed-length pipeline. For special occasions (such as the transportation distance is too long), the connection method must be used, which is inconvenient to use

Method used

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  • Modified elastomer, thermoplastic mortar/concrete delivery pipe and preparation method thereof
  • Modified elastomer, thermoplastic mortar/concrete delivery pipe and preparation method thereof

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preparation example Construction

[0071] The preparation method of the above-mentioned modified elastomer is as follows: after uniformly mixing the raw materials in proportion, extruding and granulating with a twin-screw extruder at an extrusion temperature of 100-250°C.

[0072] The present invention also provides a preparation method for the above-mentioned thermoplastic mortar / concrete delivery pipe, comprising the steps of:

[0073] The modified elastomer and the inner wear-resistant material are co-extruded to prepare a wear-resistant core tube composed of a modified elastomer layer and a wear-resistant material layer. The wear-resistant material provides the wear resistance of the final product, and the modified elastomer ensures Provide melt strength under the premise of softness to ensure product extrusion performance and product longitudinal strength;

[0074] Prepare a winding layer on the periphery of the wear-resistant core tube to provide radial strength and ensure the ring stiffness of the produc...

Embodiment 1

[0078] The modified elastomer used for the material of the outer sheath 1 is made of the following raw materials in mass percentage: 1% calcium carbonate filler, 80% oil-extended SEBS elastomer, 14% polyethylene, 1% hindered phenolic antioxidant, polyethylene Wax 2%, Masterbatch 2%.

[0079] Winding Layer 2 Select steel wire for helical winding.

[0080] The modified elastomer used in the modified elastomer layer 3 is made of the following raw materials in mass percentage: calcium carbonate filler 1%, oil-extended

[0081] SEBS elastomer 90%, polyethylene 4%, hindered phenolic antioxidant 1%, polyethylene wax 2%, color masterbatch 2%. The wear-resistant material used in the wear-resistant material layer 4 is ultra-high molecular weight polyethylene with a molecular weight of 1.5 million.

Embodiment 2

[0083] The modified elastomer used in outer sheath 1 is made of the following raw materials in mass percentage: EPDM rubber 35%, polypropylene 30%, calcium carbonate filler 30%, thioester antioxidant 2%, stearic acid 2% %, coloring agent 1%.

[0084] Winding Layer 2 Select steel wire for helical winding.

[0085] Modified elastomer layer 3 The modified elastomer used is made of the following raw materials in mass percentage: EPDM rubber 35%, polypropylene 30%, calcium carbonate filler 30%, thioester antioxidant 2%, stearin Acid 2%, Colorant 1%.

[0086] The wear-resistant material used in layer 4 of wear-resistant material is thermoplastic vulcanizate (TPV) type wear-resistant material.

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Abstract

The invention belongs to the technical field of delivery pipes, and in particular relates to a modified elastomer, thermoplastic mortar / concrete delivery pipe and a preparation method thereof. In view of the problems existing in the prior art, the delivery pipe provided by the present invention includes an outer sheath, a winding layer and a wear-resistant core tube, and the wear-resistant core tube includes a modified elastomer layer for the outer layer and a wear-resistant material for the inner layer Layer, the performance of the modified elastomer layer meets the flexible requirements of the mortar / concrete delivery pipe, the performance of the modified elastomer layer meets the requirements of the longitudinal strength of the mortar / concrete delivery pipe in the process of conveying the mortar, and the The performance of the modified elastomer layer satisfies the strength and rigidity requirements of the wear-resistant core pipe in the process of processing the winding layer, and the performance of the wear-resistant material layer satisfies the requirements of mortar wear resistance in the process of conveying mortar. The invention also provides the raw material ratio of the modified elastomer and the preparation method of the above-mentioned thermoplastic mortar / concrete delivery pipe. The invention is applicable to the field of mortar / concrete delivery.

Description

technical field [0001] The invention belongs to the technical field of conveying pipes, is applicable to the field of mortar and concrete conveying, and specifically relates to a modified elastomer, a thermoplastic mortar / concrete conveying pipe and a preparation method thereof. Background technique [0002] Mortar and concrete are widely used bonding substances in construction. They are composed of a certain proportion of sand, stones and cementing materials (cement, lime paste, clay, etc.) and water, also called mortar. Its mixing, conveying and use are essential work on various construction sites. [0003] The delivery of mortar / concrete is carried out by mortar pump and mortar / concrete delivery pipe. For the mortar / concrete delivery pipe, there are usually the following technical requirements: (1) Due to the different working conditions on the construction site, the mortar / concrete delivery pipe is required to be able to bend, and the diameter change of the pipe at the ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16L11/08F16L11/12F16L57/06C08L53/02C08L23/06C08L23/08C08L23/16C08L23/12C08K13/02C08K5/09C08K3/26
CPCF16L11/081F16L11/12F16L57/06C08L53/025C08L23/0853C08L23/16C08L2205/03C08L2207/04C08L2205/025C08K2003/265C08L23/06C08K3/26C08L23/0815C08L23/12C08K13/02C08K5/09
Inventor 刘洪理陈晓梅
Owner 四川鑫成新材料科技有限公司
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