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Aluminum alloy fusion welding device

A fusion welding and aluminum alloy technology, applied in the field of aluminum alloy welding, can solve the problems of many bubbles in the weld, affecting the welding quality, low strength of the welded joint, etc., and achieve the effect of improving strength, fatigue strength and mechanical properties.

Pending Publication Date: 2020-09-04
CRRC SIFANG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the pure water cooling device is easy to form many pores on the welding interface, which affects the welding quality
[0005] In summary, there is an urgent need for an aluminum alloy fusion welding device to solve the problems of low strength of welded joints and many bubbles in the weld seam in the prior art

Method used

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  • Aluminum alloy fusion welding device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] like figure 1 As shown, an aluminum alloy fusion welding device includes: a fixing device 1, a welding device 7, and a cooling device. The front end of the welding equipment 7 is provided with a welding torch 6; The upper end of the fixing device 1 is fixedly connected with the welding equipment 7 ; the lower end of the fixing device 1 is fixedly connected with the spray gun 2 .

[0037] The fixing device 1 has a structure with multiple adapters, which can precisely adjust the angle between the spray gun 2 and the welding torch 6 as well as the height and flow rate of the spray gun 2 itself. In this embodiment 1, the included angle between the spray gun 2 and the welding torch 6 is 45°. The direction of the spray gun 2 is opposite to the advancing direction of the welding torch 6 . The nozzle of the welding torch 6 is 20mm away from the welding seam; the cold source is 45mm away from the molten pool.

[0038] The water guide pipe 3 is used to guide the cooling liqui...

Embodiment 2

[0044] In this embodiment, compared with Embodiment 1, the difference is that: the angle between the spray gun 2 and the welding torch 6 is 40°; the nozzle of the welding torch 6 is 15mm away from the welding seam; the cooling source is 35mm away from the molten pool.

Embodiment 3

[0046] In this embodiment, compared with Embodiment 1, the difference is that: the angle between the spray gun 2 and the welding torch 6 is 50°; the nozzle of the welding torch 6 is 25mm away from the welding seam; the cooling source is 55mm away from the molten pool.

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Abstract

The invention discloses an aluminum alloy fusion welding device. The aluminum alloy fusion welding device comprises welding equipment, a fixing device and cooling equipment, wherein the welding equipment comprises a welding gun; the upper end of the fixing device is fixedly connected with the welding equipment; the cooling equipment is connected with the lower end of the fixing device; and the included angle between the cooling equipment and the welding gun is 45 + / -5 degrees. A nozzle of the welding gun is 20 + / -5 mm away from a welding seam; and the distance between a cold source and a molten pool is 45 + / -10 mm. According to the aluminum alloy fusion welding device, the fixing device is adopted to accurately control the angle between the cooling equipment and the welding equipment, thetemperature peak value of materials behind a heat source can be effectively reduced, deformation of the welding seam and the materials in the surrounding area of the welding seam is more coordinated,and the longitudinal residual tensile stress peak value of a welding seam area is obviously reduced; a heat affected zone can be reduced, and grains are refined; the tensile strength and the fatigue strength of a welding joint are obviously improved; the area of a fatigue fracture crack propagation area is large, and the area of an instantaneous fracture area and the distance between fatigue striations are reduced; and the mechanical property of the aluminum alloy fusion welding joint can be effectively improved.

Description

technical field [0001] The invention relates to the technical field of aluminum alloy welding, in particular to an aluminum alloy fusion welding device. Background technique [0002] As a traditional welding method, fusion welding has the advantages of stable welding process, excellent weld shape, high quality welded joints, and easy automation. However, due to the concentration of heat sources in fusion welding, the high-temperature heating of metal materials results in a heat-affected zone of the metal material, and the thermal deformation of the material results in residual stress in the weld, which greatly reduces the mechanical strength of the metal material. [0003] The cooling with welding method can reduce the high-temperature residence time of the material after welding, reduce the residual stress of the weld after welding, and at the same time refine the grains of each part of the welded joint, and improve the strength of the welded joint to a certain extent. [...

Claims

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Application Information

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IPC IPC(8): B23K9/173B23K9/28B23K9/32B23K37/00
CPCB23K9/173B23K9/28B23K9/32B23K37/003
Inventor 胡云瑞徐达杨海史学海郭世彬盛慧章蒙波李海波刘雪飞李佐政
Owner CRRC SIFANG CO LTD
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