Tobacco consumption control system and method

A technology of control system and control method, which is applied in the field of cigarette production, can solve problems that cannot be found out in time, affect the silk yield, and data monitoring, and achieve the effects of improving scientificity and effectiveness, reducing tobacco leaf consumption, and improving the level of control

Inactive Publication Date: 2020-09-08
ZHANGJIAKOU CIGARETTE FACTORY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. The statistics of production data are recorded manually, which is prone to errors and omissions.
[0005] 2. The incorporation and outflow of materials in the production process cannot be monitored timely and accurately
[0006] 3. Since there is no effective monitoring of various data during the production process, in the event of an abnormal silk yield, the cause of the problem cannot be found out in time, resulting in a lag in the feedback of the processing results
The problems reflected in the above-mentioned tobacco leaf consumption management will ultimately affect the silk yield

Method used

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  • Tobacco consumption control system and method
  • Tobacco consumption control system and method
  • Tobacco consumption control system and method

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] refer to figure 1 , the tobacco leaf consumption control system, including the database and the built-in:

[0047] The online material monitoring module, based on the input-output logic balance relationship between each process, sets the silk yield rate judgment standard interval, establishes process logic silk yield monitoring, and adopts batch-by-batch tracking and batch-by-batch analysis methods to improve the level of online material monitoring accuracy;

[0048] The offline material monitoring module adopts a multi-level and stepped monitoring method to classify the material consumption points according to the material stockpile in the production process, the frequency of abnormal occurrences, and the difficulty of control, and to control and monitor the materials by classification. Provide data basis for abnormal silk rate;

[0049] Offline material statistics module, which uses the terminal platform input method for offline material statistics;

[0050] Tobacc...

Embodiment 2

[0058] Tobacco leaf consumption control method, this method is applied to the tobacco leaf consumption control system of embodiment 1, and it comprises the following steps:

[0059] Step 1, build MSSQL database and set up data modules;

[0060] Step 2, write the relevant programs and interfaces of each data module;

[0061] Step 3: Establish the logical monitoring standard of the process scale. In order to ensure the accuracy of the measurement, the measurement management system is revised, and the statistical calculation, abnormal analysis and alarm procedures are compiled. After each batch of production is completed, the system automatically performs statistics and judgments. staff to monitor and analyze;

[0062] Step 4: Classify material consumption points according to the amount of material stock in the production process, the frequency of abnormal occurrences, and the difficulty of control, and carry out classified control and monitoring of materials, focusing on monito...

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Abstract

The invention discloses a tobacco consumption control system and method. The system comprises a database, and an online material monitoring module, an offline material monitoring module, an offline material statistics module and a tobacco soil waste rod monitoring module which are built in the database. According to the invention, a workshop informatization system is used as support; full-staff and comprehensive benchmarking is used as a promotion; consumption reduction research is taken as a means; the method includes establishing a real-time monitoring, abnormal alarming and statistical analysis system for the cut tobacco yield of the leaf/stem line, the waste tobacco rods, the process materials and the off-line materials; immediate discovery, immediate feedback, immediate analysis and immediate solution mechanisms of tobacco leaf consumption problems are realized, thus improving tobacco consumption management and control level.

Description

technical field [0001] The invention relates to the field of cigarette production, in particular to a tobacco leaf consumption control system and method. Background technique [0002] The production and processing layout of the silk workshop belongs to the assembly line operation, the production and processing route is long, and there are many process links. There is a problem of large material loss in the cigarette production process. At the same time, there are some problems in the management of tobacco leaf consumption, such as the long response period of consumption index fluctuations, the imperfect disposal mechanism of consumption fluctuations, the analysis of the causes of consumption fluctuations and the treatment methods that need to be further studied. [0003] The specific performance is as follows: [0004] 1. The statistics of production data are recorded manually, which is prone to errors and omissions. [0005] 2. The incorporation and outflow of materials i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/418
CPCG05B19/41875G05B2219/32368Y02P90/02
Inventor 李自娟范广斌刘博阮春伟高杨方汀贾晓慧孙一鹤温永慧杨慧霞
Owner ZHANGJIAKOU CIGARETTE FACTORY
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