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A production process and equipment for a wire wrapping pad

A technology of production equipment and production process, applied in the field of production process and equipment of wire-wound pads, can solve problems such as cervical vertebra disease, vertebral disease, weak three-dimensional sense of texture on the surface of foam material, weak hand feeling and use feeling, etc. Good elasticity, easy operation of production process, effect of reducing density

Active Publication Date: 2022-07-29
薛志勇
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, pillows, cushions, mattresses and other pads on the market are basically foamed and formed by foaming materials. After long-term use, bacteria are prone to breed, moldy, black spots, etc., and produce mildew smell, and return to normal. Low elasticity, long-term use is prone to deformation, resulting in low support, insufficient support for the cervical spine, spine and other parts of the human body, which can easily cause cervical spine diseases, spinal diseases and other problems
[0003] On the other hand, the air permeability of the block-shaped foam material is weak after foam molding, such as pillows, cushions, etc., are prone to stuffy feeling, and the use comfort is low
From the outside, the three-dimensional texture of the surface of the block-shaped foam material is weak, and additional processing such as hot pressing is required to improve the texture, and the feel and use feeling are weak.

Method used

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  • A production process and equipment for a wire wrapping pad
  • A production process and equipment for a wire wrapping pad

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] A production process of the wire wrapping pad 10, comprising the following steps:

[0042]Step S1: extrude the filaments through the extrusion mechanism 1, and flow into the constant temperature water tank 6 through the vertical gap 7 between the two sets of symmetrically arranged rollers 215 units, and the filaments are mixed and wound to form a mixed filament winding block;

[0043] Step S2: the wire wrapping block obtained in step S1 is heated in the constant temperature water tank 6 for initial forming, and then transported out of the water surface through the conveying mechanism 3, and then the wire wrapping block is pressed to a certain thickness by the squeezing roller 4, and then subjected to thermal drying treatment, Then the wire wrapping pad 10 is prepared.

[0044] In the step S1, the filaments are silicone filaments or mixed filaments composed of silicone filaments and foam filaments, and the foam filaments are silicone filaments containing a foaming agent;...

Embodiment 2

[0049] A production process of the wire wrapping pad 10, comprising the following steps:

[0050] Step S1: extrude the filaments through the extrusion mechanism 1, and flow into the constant temperature water tank 6 through the vertical gap 7 between the two sets of symmetrically arranged rollers 215 units, and the filaments are mixed and wound to form a mixed filament winding block;

[0051] Step S2: the wire wrapping block obtained in step S1 is heated in the constant temperature water tank 6 for initial forming, and then transported out of the water surface through the conveying mechanism 3, and then the wire wrapping block is pressed to a certain thickness by the squeezing roller 4, and then subjected to thermal drying treatment, Then the wire wrapping pad 10 is prepared.

[0052] In the step S1, the filaments are silicone filaments; the temperature of the water in the constant temperature water tank 6 is controlled to 90-100°C.

[0053] In the step S2, the temperature of...

Embodiment 3

[0056] See figure 1 , a device for producing the above-mentioned wire-wound pad 10, including an extrusion mechanism 1, a roller 215 mechanism, a conveying mechanism 3, a squeezing roller 4 and a heat drying mechanism 5 in order of use, and the roller 215 mechanism is symmetrically arranged. Two groups of rollers 215 units are formed, the two groups of rollers 215 units are inclined about the center of symmetry, a vertical gap 7 is formed between the two groups of rollers 215 units, and the width of the vertical gap 7 gradually decreases from top to bottom;

[0057] The conveying mechanism 3 includes a first driving motor 31, a first transmission belt 32, a driving wheel 33 and a driven wheel 34. The first driving motor 31 drives the driving wheel 33 to rotate, and the driving wheel 33 drives the first driving wheel 33 to rotate. A conveyor belt 32 rotates, and the first conveyor belt 32 is arranged obliquely; the horizontal plane of the driving wheel 33 is higher than the ho...

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Abstract

The invention relates to the technical field of mat production, in particular to a production process and equipment for a wire-wound mat. The process includes the following steps: Step S1: extruding filaments through an extrusion mechanism, and flowing into the constant temperature water tank through the vertical gap between two sets of symmetrically arranged roller units, and the filaments are mixed and wound to form a filament winding block; Step S2: the wire-wound block obtained in step S1 is heated in a constant temperature water tank for initial forming, and then transported out of the water surface through a conveying mechanism, and then pressed to a certain thickness by a squeezing roller, and then subjected to heat-baking treatment to obtain Wire wrap. The production process of the wire-wound pad of the invention is simple to operate and easy to control, and the filaments formed by extrusion use the buoyancy of water to bend, collide and stick to each other irregularly in the process of extruding and falling, so that voids are formed in the wire-wound block. , After hot-baking and molding, a wire-wound pad with internal void space is formed, which has good air permeability, good elasticity, and has a supporting effect, which is soft and comfortable.

Description

technical field [0001] The invention relates to the technical field of mat production, in particular to a production process and equipment for a wire-wound mat. Background technique [0002] At present, pillows, cushions, mattresses and other pads on the market are basically foamed and molded with foaming materials. After long-term use, it is easy to breed bacteria, mildew, black spots, etc., and produce a musty smell. The elasticity is low, and it is easy to deform after long-term use, which makes the support low, and the support force for the cervical vertebra, spine and other parts of the human body is insufficient, and it is easy to cause problems such as cervical vertebra disease and spinal disease. [0003] On the other hand, the air permeability of the block-shaped foam material after foam molding is weak, such as pillows, seat cushions, etc., which are prone to sultry feeling, and the use comfort is low. From the outside, the three-dimensional effect of the surface ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C48/00B29C48/05B29K83/00B29L31/58
CPCB29C48/0011B29C48/0013B29C48/0012B29C48/022B29C48/05B29L2031/58B29K2083/005
Inventor 薛志勇
Owner 薛志勇
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