A high-grade matte continuous blowing process

A high-grade, matte technology, applied in the direction of improving process efficiency, etc., can solve the problems of increased production costs, capital backlog, oxygen lance and oxygen lance brick burnout, etc., and achieve the effect of small loss and small temperature fluctuation

Active Publication Date: 2022-07-12
HUADING COPPER DEV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

During production, it is transported to the furnace by a belt to control the temperature. During the slow cooling process, vehicle transportation and crusher crushing are required, and necessary production equipment such as transportation belts and silos need to be specially added, which indirectly causes production costs. A large amount of intermediate materials will also cause a backlog of funds and affect the operation of the company
[0003] Secondly, during the blowing process, the oxygen lance is in the blister copper layer. Due to the complexity of the furnace materials, it is difficult to control the heat balance in the furnace. The melt level in the furnace may be high or low, and it is easy to cause oxygen lance and oxygen lance bricks Burning loss, affecting the service life of the furnace body

Method used

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  • A high-grade matte continuous blowing process
  • A high-grade matte continuous blowing process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A high-grade matte continuous blowing process in the present embodiment comprises the following steps:

[0029] Step S1: the smelting bottom blowing furnace regularly sends the hot matte to the blowing furnace according to the quantity of 24 tons / hour through the connecting chute, wherein the grade of the hot matte is 76%-78%;

[0030] Step S2: Open the compressed air valve and the oxygen valve, set the oxygen lance entry angle to 30°, the oxygen lance mouth is 190mm away from the furnace bottom, the oxygen lance is always at the junction of the matte copper layer and the blister copper layer, and the oxygen lance is sent to the furnace through the oxygen lance. The copper layer is directly supplied with air and oxygen, so that the total air volume entering the furnace is kept at 12000Nm / h, the oxygen volume entering the furnace is kept at 500-1200Nm / h, and the oxygen-enriched oxygen concentration in the furnace is 21.3%, and then the furnace body is transferred to Blow...

Embodiment 2

[0035] A high-grade matte continuous blowing process in the present embodiment comprises the following steps:

[0036] Step S1: the smelting bottom blowing furnace regularly sends the hot matte to the blowing furnace according to the quantity of 24 tons / hour through the connecting chute, wherein the grade of the hot matte is 76%-78%;

[0037] Step S2: Open the compressed air valve and the oxygen valve, the oxygen lance entering the furnace is set at 49°, the vertical height of the lower edge of the oxygen lance is 500mm from the bottom of the furnace, the injection point of the oxygen lance is in the matte layer, and the oxygen lance injects the matte into the furnace through the oxygen lance. Direct air supply and oxygen supply, so that the total air volume entering the furnace is maintained at 12000Nm / h, the oxygen volume entering the furnace is maintained at 500-1200Nm / h, and the oxygen-enriched oxygen concentration in the furnace is 21.3%, and then the furnace body is trans...

Embodiment 3

[0042] A high-grade matte continuous blowing process in the present embodiment comprises the following steps:

[0043] Step S1: the smelting bottom blowing furnace regularly sends the hot matte to the blowing furnace according to the quantity of 24 tons / hour through the connecting chute, wherein the grade of the hot matte is 76%-78%;

[0044] Step S2: Open the compressed air valve and the oxygen valve, the oxygen lance entering the furnace is set at 60°, the vertical height of the lower edge of the oxygen lance from the furnace bottom is 705mm, the oxygen lance is in the matte layer, and the oxygen lance is directly connected to the matte layer in the furnace through the oxygen lance. Air supply and oxygen supply, so that the total air volume entering the furnace is kept at 12000Nm / h, the oxygen volume entering the furnace is kept at 500-1200Nm / h, and the oxygen-enriched oxygen concentration in the furnace is 21.3%, and then the furnace body is transferred to the blowing position...

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Abstract

The invention discloses a high-grade matte continuous blowing process, which includes the following steps: Step S1: regularly send hot matte to a blowing furnace at a rate of 24 tons / hour through a connecting chute; Step S2: open a compressed air valve and oxygen valve, supply air and oxygen to the furnace, and then transfer the furnace body to the blowing position for blowing; Step S3: During the blowing process, the blowing slag, matte and blister copper form a three-phase structure, which is located in the reaction The temperature of the matte layer in the area should be maintained at 1200 °C ± 50; by measuring the thickness of the blowing slag layer, the matte layer and the blister copper layer, the liquid level in the furnace is determined, so that the blowing slag can be released from the slag discharge port in time. When the liquid level of the copper layer reaches the mouth of the oxygen gun, it is discharged from the copper outlet; in the present invention, matte with a grade of 76-78% is selected as the raw material for blowing, and pure air is used for blowing, and the hot matte is smelted every hour. 24 tons, the bottom blowing continuous blowing furnace is guaranteed to blow with full hot material, and no intermediate cold material is added to control the melt in the furnace, which realizes the continuous blowing production of hot matte.

Description

technical field [0001] The invention belongs to the technical field of blister copper smelting, in particular to a continuous blowing process for high-grade matte copper. Background technique [0002] In the traditional production process, in the process of hot matte blowing in the continuous blowing furnace, due to the low grade of hot matte (the matte grade is controlled at 68-70%), the heat energy generated cannot be balanced, and intermediate materials need to be added to the furnace to carry out the process. Cooling treatment to achieve thermal equilibrium. This requires slow cooling of the exothermic matte outside the smelting furnace in the early stage, and a large amount of intermediate material is accumulated. During production, the temperature is controlled by conveying the belt to the furnace. During the slow cooling process, vehicle transportation and crusher crushing are required, and necessary production equipment such as transportation belts and silos need to...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22B15/00C22B5/12
CPCC22B15/003C22B5/12Y02P10/20
Inventor 蹇冬冬孙殿强贺瑞萍王新民袁俊智安强吴稳柱
Owner HUADING COPPER DEV
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