Check patentability & draft patents in minutes with Patsnap Eureka AI!

Method for manufacturing silicon nitride powder

A technology for silicon nitride powder and manufacturing method, which is applied in chemical instruments and methods, nitrogen compounds, inorganic chemistry, etc., can solve the problems of high silicon nitride powder, difficulty in obtaining sinterability, etc., and achieves improved sinterability and great usefulness. Effect

Pending Publication Date: 2020-09-29
TOKUYAMA CORP
View PDF17 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0013] However, if such a diluent is used, the reaction proceeds mildly without causing strong fusion between particles, and most of the particles with large particle diameters are finely pulverized by dry pulverization, and as a result, it becomes difficult to obtain Silicon nitride powder with reduced shrinkage

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for manufacturing silicon nitride powder
  • Method for manufacturing silicon nitride powder

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0099] Hereinafter, although an Example is shown in order to demonstrate this invention more concretely, this invention is not limited to these Examples.

[0100] In addition, in an Example, the measurement of various physical properties was performed by the following method.

[0101] (1) Particle size of silicon nitride powder

[0102] Pretreatment of samples;

[0103] As a pretreatment of the silicon nitride powder of the sample, the silicon nitride powder was baked at a temperature of about 500° C. for 2 hours in air. The above-mentioned calcination treatment has the following cases: in the measurement of the particle size, the surface oxygen content of the silicon nitride powder is small, or the surface of the particles is covered with a hydrophobic substance due to the pulverization aid during pulverization, and the particles themselves exhibit hydrophobicity. In some cases, the dispersion in water may become insufficient and reproducible particle size measurement may b...

Embodiment 1

[0159] In the method for producing silicon nitride powder in Example 1, the bulk density of the raw material powder at the time of ignition was set to a high value as shown in Table 1, and the combustion synthesis reaction was performed to obtain a bulk product made of silicon nitride. The crushing and pulverization of the obtained silicon nitride aggregates were carried out under the same conditions as in Example 1. As a result, substantially β-type 100% silicon nitride powder having the properties shown in Table 1 was obtained.

[0160] [Sintered Body 4]

[0161] Using the above-mentioned silicon nitride powder, a sintered body was produced under the same conditions as the sintered body 2 of Example 1. As a result, a silicon nitride sintered body shown in Table 2 was obtained. The characteristics of the sintered body were excellent as in the above-mentioned sintered body 2 .

Embodiment 3

[0163] In the production method of the silicon nitride powder of Example 1, the bulk density of the raw material powder at the time of ignition is set as a low value as shown in Table 1, and the combustion synthesis reaction is carried out, and the pressure during the reaction is also low, and the same method as in Example 1 is used. 1 Synthesize silicon nitride powder in the same way. As a result, the obtained silicon nitride powder contained about 20% of α-type β-type silicon nitride. Table 1 shows the characteristics of the obtained silicon nitride powder.

[0164] [Sintered body 5]

[0165] A sintered body was produced under the same conditions as the sintered body 2 of Example 1 using the above-mentioned α-type silicon nitride powder, and as a result, a silicon nitride sintered body shown in Table 2 was obtained. The characteristics of the sintered body were excellent as in the above-mentioned sintered body 2 .

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle sizeaaaaaaaaaa
particle sizeaaaaaaaaaa
shrinkageaaaaaaaaaa
Login to View More

Abstract

This silicon nitride powder manufacturing method is characterized by comprising: a step for preparing raw material powder containing at least 90 mass% of a silicon powder; a step for loading a heat-resistant reaction vessel with the raw material powder; a step for obtaining a lumpy product through a combustion synthesis reaction by igniting the raw material powder loaded in the reaction vessel ina nitrogen atmosphere and then causing heat generated through combustion nitridation of silicon to propagate throughout the raw material powder; and a step for mechanically pulverizing the lumpy product under dry conditions.

Description

technical field [0001] The present invention relates to a method for producing a silicon nitride powder excellent in sinterability, and further relates to a silicon nitride powder for sintering obtained by the method. Background technique [0002] The silicon nitride sintered body obtained by adding various sintering aids to silicon nitride powder and sintering at high temperature has the characteristics of lightness, strong mechanical strength, high chemical resistance, and high electrical insulation among various ceramic sintered bodies. , It is used as wear-resistant components such as ball bearings, and components for high-temperature structures. Furthermore, since thermal conductivity can also be improved by designing the kind of additives and sintering conditions, it has been used as a thin and high-strength substrate material for heat dissipation. [0003] As a method for synthesizing silicon nitride powder, a thermal imide decomposition method is known in which sili...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C01B21/068C04B35/587
CPCC04B35/587C04B2235/77C04B2235/96C04B2235/9615C04B2235/5409C04B2235/5436C04B2235/72C04B2235/3225C04B2235/3217C04B2235/3206C04B35/5935C04B2235/6567C01B21/0682C04B2235/3882C04B2235/5445C04B2235/9607C04B2235/608C01B21/068C01P2004/61C01P2002/70C01P2006/80C01P2006/12C01B21/0687
Inventor 若松智
Owner TOKUYAMA CORP
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More