High-efficiency wear-resistant sock production process

A production process and high-efficiency technology, applied in socks, pantyhose, textile and other directions, can solve the problems of excessive hairiness of socks, single material of socks, damage and other problems, and achieve enhanced wearing comfort, simple and easy-to-understand process, and long service life. Effect

Inactive Publication Date: 2020-11-20

湖南尚珂伊针纺有限公司

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AI-Extracted Technical Summary

Problems solved by technology

With the development of science and technology, warp-knitted sock fabrics appeared again. The loops of this kind of socks are firm, but the form is relatively simple.

Most of the socks on the market are machine-woven socks, and the socks produced are prone to shortcomings such as more hairiness and poor hand feeling, and the service life of the socks is not long, and the production process is relatively complicated

The existing domestic socks have relatively simple functions and few types. Most of them consider the appearance of socks, which is mainly related to the single material...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine

Method used

A kind of high-efficiency wear-resistant socks production process designed by above-mentioned embodiment 1, embodiment 2 and embodiment 3, technique is simple and easy to understand, and service life is long, and soc...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine

Abstract

The invention discloses a high-efficiency wear-resistant sock production process. The process comprises the following steps of: 1, mixing cotton yarns and synthetic fibers to prepare cone yarns; 2, warping the cone yarns by adopting a warping machine; 3, weaving the cone yarns into gray fabric by adopting a loom; 4, soaking the prepared gray fabric in a hot water tank; 5, scouring and bleaching the gray fabric, and then dyeing the gray fabric; 6, drying and ironing the dyed gray fabric; 7, cutting and sewing the gray fabric to obtain socks; 8, shaping the socks in a shaping machine; 9, blending real silk and cotton yarns, and weaving wear-resistant layers; and 10, adhering the wear-resistant layers to the outer surfaces of the sock toes and the sock heels to obtain a finished product. According to the high-efficiency wear-resistant sock production process, the process is simple and easy to understand, the service life is long, the socks are not prone to bursting and abrading, the wear-resistant layers are additionally arranged on the socks, and the socks are endowed with higher wear resistance.

Application Domain

Heating/cooling textile fabricsWoven fabrics +5

Technology Topic

Synthetic fiberYarn +4

Examples

Experimental program(3)

Example Embodiment

[0023] Example 1:

[0024] The present invention provides a technical solution: a high-efficiency wear-resistant socks production process, including the following steps:

[0025] Step 1: Mix the cotton yarn and synthetic fiber according to a certain mass ratio, and then mix the cotton yarn and synthetic fiber in a staggered arrangement to make a cheese yarn. The mass ratio of cotton yarn and synthetic fiber is: 60 parts of cotton yarn and 35 parts of synthetic fiber , After the cotton yarn and synthetic fiber are mixed, it needs to be opened and removed by a cotton opener to make a cheese yarn;

[0026] Step 2: Use a warping machine to warp the cone yarn;

[0027] Step 3: Use a loom to weave the cone yarn into a fabric;

[0028] Step 4: Immerse the finished grey cloth in a hot water tank and rinse to remove water-soluble silk;

[0029] Step 5: Dyeing the grey fabric after cooking and bleaching;

[0030] Step 6: Dry and iron the dyed grey cloth, the temperature of the grey cloth drying treatment is 75°C;

[0031] Step 7: Cut and sew the grey fabric to obtain socks;

[0032] Step 8: Set the socks in the setting machine for 20 minutes, and control the working temperature of the socks in the setting machine at 145℃;

[0033] Step 9: After knitting the silk and cotton yarn into a wear-resistant layer, cut it into a sheet with the same size as the toe and heel;

[0034] Step 10: Paste the wear-resistant layer on the outer surface of the toe and heel to make a wear-resistant socks.

Example Embodiment

[0035] Example 2:

[0036] The present invention provides a technical solution: a high-efficiency wear-resistant socks production process, including the following steps:

[0037] Step 1: Mix the cotton yarn and synthetic fiber according to a certain mass ratio, and then mix the cotton yarn and synthetic fiber in a staggered arrangement to make a cheese yarn. The mass ratio of cotton yarn and synthetic fiber is: 63 parts of cotton yarn and 37 parts of synthetic fiber , After the cotton yarn and synthetic fiber are mixed, it needs to be opened and removed by a cotton opener to make a cheese yarn;

[0038] Step 2: Use a warping machine to warp the cone yarn;

[0039] Step 3: Use a loom to weave the cone yarn into a fabric;

[0040] Step 4: Immerse the finished grey cloth in a hot water tank and rinse to remove water-soluble silk;

[0041] Step 5: Dyeing the grey fabric after cooking and bleaching;

[0042] Step 6: Dry and iron the dyed grey cloth, the temperature of the grey cloth drying treatment is 77°C;

[0043] Step 7: Cut and sew the grey fabric to obtain socks;

[0044] Step 8: Set the socks in the setting machine for 25 minutes, and control the working temperature of the socks in the setting machine at 150℃;

[0045] Step 9: After knitting the silk and cotton yarn into a wear-resistant layer, cut it into a sheet with the same size as the toe and heel;

[0046] Step 10: Paste the wear-resistant layer on the outer surface of the toe and heel to make a wear-resistant socks.

Example Embodiment

[0047] Example 3:

[0048] The present invention provides a technical solution: a high-efficiency wear-resistant socks production process, including the following steps:

[0049] Step 1: Mix the cotton yarn and synthetic fiber according to a certain mass ratio, and then mix the cotton yarn and synthetic fiber in a staggered arrangement to make a cheese yarn. The mass ratio of cotton yarn and synthetic fiber is: 65 parts of cotton yarn and 40 parts of synthetic fiber , After the cotton yarn and synthetic fiber are mixed, it needs to be opened and removed by a cotton opener to make a cheese yarn;

[0050] Step 2: Use a warping machine to warp the cone yarn;

[0051] Step 3: Use a loom to weave the cone yarn into a fabric;

[0052] Step 4: Immerse the finished grey cloth in a hot water tank and rinse to remove water-soluble silk;

[0053] Step 5: Dyeing the grey fabric after cooking and bleaching;

[0054] Step 6: Dry and iron the dyed grey cloth, the temperature of the grey cloth drying treatment is 75-80℃;

[0055] Step 7: Cut and sew the grey fabric to obtain socks;

[0056] Step 8: Set the socks in the setting machine for 30 minutes, and control the working temperature of the socks in the setting machine at 155℃;

[0057] Step 9: After knitting the silk and cotton yarn into a wear-resistant layer, cut it into a sheet with the same size as the toe and heel;

[0058] Step 10: Paste the wear-resistant layer on the outer surface of the toe and heel to make a wear-resistant socks.

[0059] The above-mentioned embodiment 1, embodiment 2 and embodiment 3 design a high-efficiency wear-resistant socks production process, the process is simple and easy to understand, the service life is long, the socks are not easy to break and wear, and the wear-resistant layer is added on the socks to give the socks Stronger abrasion resistance makes the socks durable, enhances wearing comfort, and is more considerate, comfortable and delicate.

[0060] Instructions

[0061] A high-efficiency production process for wear-resistant socks includes the following steps:

[0062] Step 1: Mix the cotton yarn and synthetic fiber according to a certain mass ratio, and then mix the cotton yarn and synthetic fiber in a staggered arrangement to make a cheese yarn;

[0063] Step 2: Use a warping machine to warp the cone yarn;

[0064] Step 3: Use a loom to weave the cone yarn into a fabric;

[0065] Step 4: Immerse the finished grey cloth in a hot water tank and rinse to remove water-soluble silk;

[0066] Step 5: Dyeing the grey fabric after cooking and bleaching;

[0067] Step 6: Dry and iron the dyed grey cloth;

[0068] Step 7: Cut and sew the grey fabric to obtain socks;

[0069] Step 8: Set the socks in the setting machine for 20-30 minutes;

[0070] Step 9: After knitting the silk and cotton yarn into a wear-resistant layer, cut it into a sheet with the same size as the toe and heel;

[0071] Step 10: Paste the wear-resistant layer on the outer surface of the toe and heel to make a wear-resistant socks.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine

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Description & Claims & Application Information

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the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine

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Classification and recommendation of technical efficacy words

Extended service life
The process is simple and easy to understand

Wind power and photovoltaic power complementary power supply system based on mixed energy accumulation of super capacitor accumulator

InactiveCN101309017AReduced installed capacityExtended service lifeElectrical storage systemBatteries circuit arrangementsHybrid systemElectric generator

Owner:INST OF ELECTRICAL ENG CHINESE ACAD OF SCI

Method and system for improving usable life of memory devices using vector processing

ActiveUS7139863B1Extended service lifeUseful life of flashMemory architecture accessing/allocationRead-only memoriesActivity levelActive data

Owner:ORACLE INT CORP

High-efficiency wear-resistant sock production process

AI-Extracted Technical Summary

Problems solved by technology

Method used

Abstract

Examples

Example Embodiment

Example Embodiment

Example Embodiment

PUM

Description & Claims & Application Information

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