Reverse identification method of residual stress distribution of titanium alloy thin-walled parts based on deformation test
A residual stress and deformation testing technology, applied in the direction of improvement of process efficiency, special data processing applications, instruments, etc., can solve problems such as practical application difficulties, achieve good application prospects, less characterization coefficients, and fast prediction speed
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[0098] 1. Design a single-factor titanium alloy end milling test plan. The test piece is a rectangular thin plate of titanium alloy, L=160mm, E=114GPa, I=20×2 3 / 12=13.3mm 4 , see workpiece and dimensions Figure 6. The upper and lower surfaces of the test piece are processed by wire cutting. The tool used is a K44φ10mm uncoated end mill with a helix angle of 40°. The front and rear angles of the bottom edge and side edge are the same. R=0.2mm; the milling method is down milling, dry cutting without lubrication.
[0099] Table 4.1.1 shows the specific milling experimental parameters, and the specific scheme design and test results are shown in Table 4.1.2.
[0100] Table 4.1.1 Milling experimental parameters
[0101]
[0102] Table 4.1.2 Residual stress on TC4 end milling surface
[0103]
[0104]
[0105] A hyperbolic tangent function model of the end milling residual stress is established; the end milling parameters are corresponding to the hyperbolic tangent f...
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