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Process for producing filter bag by utilizing melt-blowing method, and filter device

A filter device and filter bag technology, applied in the directions of dispersed particle filtration, separation methods, chemical instruments and methods, etc., can solve the problem of difficult forming of pleated filter bags, increase the air contact area, improve the filtration efficiency and filter effect. significant effect

Pending Publication Date: 2020-12-01
张金华
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] One of the purposes of the present invention is to provide a process for producing filter bags by melt-blown method, so as to solve the technical problems existing in the prior art that the pleated filter bags are difficult to form through the existing process; many technical solutions provided by the present invention Many technical effects that can be produced by the optimal technical scheme in (the normal temperature mold includes an extension section and a connecting section, the shaped ribs are arranged on the connecting section, and the extending section and the connecting section enable the flowable melt to be formed into an annular installation section and a pleated filter respectively Sections are used for installation and air filtration respectively; after spinning forming, the filter bag is shaped with a shaping tool to make its shape and structure more fixed, which is convenient for later installation; during the spinning forming process, only the side wall and bottom wall of the forming mold Spinning can form a filter bag with an opening at the top, which is convenient for the installation of the filter bag. After demoulding, it also includes tail sealing. Ultrasonic welding technology is used to weld the seams of the formed filter bag to make the filter bag structure more firm. Ensure the integrity of the filter bag structure, so as to ensure the filtering effect of the filter bag; the forming mold also includes a high temperature mold, the normal temperature mold is set inside the high temperature mold, and the flowable melt is sprayed onto the normal temperature mold through the spinneret hole on the high temperature mold, The filter bag with the top opening structure can be directly obtained without post-sealing treatment. At the same time, the high-temperature mold has a higher temperature, which can effectively avoid the plugging of the spinneret hole due to the cooling of the melt, and the quality of the formed filter bag is superior, etc.); details see below

Method used

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  • Process for producing filter bag by utilizing melt-blowing method, and filter device
  • Process for producing filter bag by utilizing melt-blowing method, and filter device
  • Process for producing filter bag by utilizing melt-blowing method, and filter device

Examples

Experimental program
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Effect test

Embodiment 1

[0041] The present invention provides a kind of technology that utilizes meltblown method to produce filter bag, comprises the following steps:

[0042] (1) Feeding: put PP (polypropylene) material and electret masterbatch into feeding device according to a certain ratio;

[0043] (II) Heated extrusion: the raw materials are transported to the extruding device through the feeding device, and the mixed raw materials are extruded and heated through the extruding device, so that the raw materials are melted into a flowable melt, and electric heating is used for heating;

[0044] (III) Filtration: The flowable melt produced by extrusion passes through the filter device to filter impurities and coarse particles;

[0045] (IV) Spinning molding: the flowable melt after filtering is ejected through the spinning device and falls to the forming die 1, and the spinning device includes an electric hot air device and a spinneret, etc., such as figure 1 As shown, the high-temperature tract...

Embodiment 2

[0059] The difference between embodiment 2 and embodiment 1 is that, as image 3 As shown, the forming mold 1 also includes a high temperature mold 12, the high temperature mold 12 is set on the outside of the normal temperature mold 11, the high temperature mold 12 is set as a barrel structure with one end open, the normal temperature mold 11 is arranged in the high temperature mold 12 and is connected with the high temperature mold 12 A barrel-shaped clamping cavity is formed between the inner walls, and the bottom wall and the side wall of the high-temperature mold 12 are densely covered with spinneret holes 121, and the spinneret holes 121 communicate with the clamping cavity;

[0060] In the process of step (IV) spinning, the flowable melt is sprayed onto the normal temperature mold 11 through the spinning hole 121 , and cooled on the normal temperature mold 11 to form a filter bag with an open top.

[0061] During this process, the temperature of the high-temperature mol...

Embodiment 3

[0065] The difference between embodiment 3 and embodiment 1 is that the axial dimension of the normal temperature mold 11 is longer, and in the process of step (IV) spinning, the top wall and the bottom wall of the normal temperature mold 11 are not sprayed, and the spinning molding After completion, the resulting filter bag is open at both ends and has a cylindrical shape.

[0066] After the step demoulding (VI) is completed, the cylindrical filter bag is cut.

[0067] After the cutting is completed, the opening position of one end of the cut filter bag is sealed to obtain a melt-blown filter bag 2 with one end open.

[0068] This implementation mode does not need the sealing step, although compared with Example 1 and Example 2, the cutting and capping steps have been added, but in the process of actual production, it is not necessary to spray the sealant as in Example 1 and Example 2. The silk device starts and stops intermittently.

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Abstract

The invention provides a process for producing a filter bag by utilizing a melt-blowing method, and a filter device, and relates to the technical field of air filtering devices. The technical problemthat in the prior art, a wrinkled filter bag is difficult to form through an existing process is solved. The process for producing the filter bag through the melt-blowing method comprises the steps offeeding, heating extrusion, filtering, spinning forming, pressing mold shaping, electret and demolding. A flowable melt is formed by raw materials through feeding and heating extrusion, the flowablemelt is sprayed to a forming mold through spinning forming, the forming mold comprises a normal-temperature mold, and shaping ribs are arranged in the circumferential direction of the normal-temperature mold; and the filter device comprises a supporting device and the melt-blown filter bag arranged on the outer side of the supporting device in a sleeving mode. The filter bag matched with the forming mold in shape can be manufactured, the process is simple, the efficiency is high, and the obtained filter bag is stable in form and structure, low in cost, capable of filtering out dust, droplets,viruses and the like, good in filter effect and wide in application range.

Description

technical field [0001] The invention relates to the technical field of air filter devices, in particular to a process for producing filter bags by a melt blown method and a filter device. Background technique [0002] In daily life, meltblown cloth is the core material of masks. It can filter tiny non-oily particles in the process of filtering air, and can effectively isolate aerosols and droplets containing viruses. In the field of respiratory filter devices, meltblown cloth Spray cloth is widely used in masks due to its excellent filtering effect, but melt blown cloth often cannot be folded into a specific shape and structure through post-folding due to its own flexibility; while the existing round tube air filter element has a columnar shape as a whole , the outer wall forms uniform folds, and its fold structure is usually realized by folding, but when the folding method is directly applied to the melt-blown cloth, it is often impossible to form folds, which greatly limit...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D46/00B01D46/52B01D46/02B01D46/06
CPCB01D46/0001B01D46/0005B01D46/023B01D46/06B01D46/526
Inventor 张金华
Owner 张金华
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