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Positioning, discharging and vibration preventing integration blister tray for aluminum electrolytic capacitor

A technology of aluminum electrolytic capacitors and capacitors, which is applied in containers, rigid containers, containers for preventing mechanical damage, etc. It can solve the problems of difficult pallet grasping and moving, difficult packaging materials, knife cards and loose capacitors, etc., and achieves convenient automatic storage and Automatic picking, increasing tensile and bending strength, reducing the effect of production and assembly links

Pending Publication Date: 2020-12-04
中山市坦洲镇和泰塑料制品有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Every manufacturer that produces capacitors generally uses carton packaging, and the capacitors are separated by knife cards in the carton. The disadvantages of this method: First, the production of capacitors and the assembly, extraction, welding and positioning are all done manually. The efficiency is low; second, the knife card and capacitor are a loose structure, the direction of the capacitor cannot be fixed, and the protection effect is limited; third, the aluminum foil is placed under the knife card, and such a thin material is slightly deformed, and it is difficult to ensure the above. Dozens of capacitors can touch the aluminum foil at the same time, and there is no guarantee that all of them will be discharged
[0004] Moreover, with the promotion of production automation technology, various manufacturers are exploring the use of blister trays to assemble capacitors, but everyone adopts single-layer blister trays with aluminum foil under the trays. The disadvantages of this method are first. 1. The single-layer structure requires a very thick material for the pallet, resulting in high cost. The single-layer structure cannot bear the weight of the pallet, and it is difficult to grab and move the pallet as a whole; second, the separation of the aluminum foil from the pallet makes it difficult to recycle all packaging materials. , which increases the production cost; thirdly, the production capacitor and assembly capacitor both increase the process of grabbing aluminum foil and cardboard, which affects the efficiency of automated production
[0005] It is precisely because of the above reasons that it is difficult to realize the automation process of capacitor production enterprises. Most of them still use the cooperation of cartons and paper knife cards, which is a very inefficient manual assembly method.

Method used

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  • Positioning, discharging and vibration preventing integration blister tray for aluminum electrolytic capacitor
  • Positioning, discharging and vibration preventing integration blister tray for aluminum electrolytic capacitor
  • Positioning, discharging and vibration preventing integration blister tray for aluminum electrolytic capacitor

Examples

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Effect test

Embodiment 1

[0055] Aluminum electrolytic capacitor positioning discharge and shockproof integrated blister tray, used for batch storage and transfer of multiple capacitors, such as Figure 1 to Figure 17 As shown, it includes an upper tray 1 which is integrally punched and made of plastic material. On the upper tray 1, the upper surface is recessed downwards to form a plurality of arrays for respectively inserting and placing each capacitor 2. The accommodation groove 3; Among the plurality of receiving grooves 3 arranged in an array, there are respectively provided reinforcing rib grooves 4 in the middle of the four adjacent receiving grooves 3 which are recessed downwards from the upper surface of the upper tray 1 to increase the strength of the tray body. . The bottom surface of each receiving groove 3 is provided with the first pin hole 6 and the second pin hole 7 respectively matched with the two lead sheets 5 on the bottom surface of the capacitor 2; between the two lead sheets 5 on...

Embodiment 2

[0059] like Figure 18 As shown, the difference between this embodiment and Embodiment 1 is that the front and rear sides of the upper tray 1 are recessed inwardly and are provided with a first positioning side groove 13 for positioning the tray body when the capacitor 2 is to be loaded or unloaded. and the second positioning semi-circular groove 14, a plurality of second positioning semi-circular grooves 14 are arranged on the inner sides of the first positioning side grooves 13 on the front and rear sides of the upper tray 1 respectively. In this embodiment, the first positioning of the upper tray 1 front side middle part The inner side of the side groove 13 is provided with two second positioning semicircular grooves 14 distributed at intervals, and the inner side of the first positioning side groove 13 on the rear side of the upper tray 1 is respectively provided with second positioning semicircular grooves 14 located on both sides; the corresponding upper tray 1 left and r...

Embodiment 3

[0061] like Figure 19 and Figure 20 As shown, the difference between this embodiment and the first embodiment is that the bottom surface of each supporting groove 9 shrinks inwardly to form a stepped bottom cavity groove 10, and the bottom of each bottom cavity groove 10 is respectively provided with two capacitors for the capacitor 2. The penetration holes 16 through which each pin piece 5 passes; the bottom surface of all supporting grooves 9 of the corresponding lower chassis 8 is attached with a piece of pin piece 5 that passes through all capacitors 2 and contacts simultaneously, and is used for each capacitor. 2. The self-discharging conductive foil 11 after the conduction and electrical connection between the two pin pieces 5, and the lower chassis 8 and the upper tray 1 are buckled and connected to form a double layer for increasing the tensile and bending strength of the upper tray 1. Superimposed frame structure.

[0062] Moreover, the plurality of supporting gro...

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Abstract

The invention discloses a positioning, discharging and vibration preventing integration blister tray for an aluminum electrolytic capacitor. The blister tray comprises an upper tray body, a lower basetray body and an electricity conducting aluminum foil attached into the lower base tray body. The lower base tray body and the upper tray body form a double-layer stacked plate frame structure used for improving tensile strength and bending strength of the upper tray body. By means of the structure, in comparison with a single-layer structure, under the circumstance of reducing materials by 20%,the bending strength of the tray is improved in a multiplied manner, the tray does not deform easily, capacitor intelligent positioning, capacitor discharging, vibration preventing and package are integrated, automatic storing and automatic taking are convenient, the whole tray can be recycled and reused, capacitor production and assembly links can be reduced, flows of automatic production are reduced, and the production efficiency is improved.

Description

【Technical field】 [0001] The invention relates to capacitor automatic production, automatic assembly and packaging technology, in particular to an aluminum electrolytic capacitor positioning discharge and shockproof integrated blister tray. 【Background technique】 [0002] Capacitors are one of the electronic components widely used in electronic equipment, and are widely used in DC blocking, coupling, bypass, filtering, tuning loops, energy conversion and control in circuits. For example, Gree Electric Appliances, a major air-conditioning manufacturer in China, needs 120 million horn-type high-power capacitors a year. [0003] During the storage process of the capacitor, voltage will be generated. If the remaining electricity in the capacitor is not discharged, the electronic components may be burnt out. Therefore, the packaging of the capacitor generally puts a piece of aluminum foil under the pin of the capacitor to achieve discharge. role. Every manufacturer that produce...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B65D19/00B65D19/38B65D19/44B65D81/05B65D85/42
CPCB65D19/0036B65D19/38B65D19/44B65D81/05B65D85/42
Inventor 钟高年
Owner 中山市坦洲镇和泰塑料制品有限公司