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MES-based fluorescence flaw detection visual data processing system and processing method thereof

A data processing system and fluorescent flaw detection technology, applied in the field of fluorescent flaw detection, can solve the problems of manual review, time-consuming and labor-intensive, etc., and achieve the effect of improving rapid processing capability, realizing intelligent development, and high degree of intelligent management.

Pending Publication Date: 2021-02-09
东方蓝天钛金科技有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The present invention aims at defects that require manual review when recording defect information in the existing fluorescent flaw detection detection system, which is time-consuming and labor-intensive, and provides a MES-based fluorescent flaw detection vision system that can automatically record defect signal data, omit manual review, and save time and efficiency. Data processing system and processing method thereof

Method used

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  • MES-based fluorescence flaw detection visual data processing system and processing method thereof
  • MES-based fluorescence flaw detection visual data processing system and processing method thereof
  • MES-based fluorescence flaw detection visual data processing system and processing method thereof

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Embodiment 1

[0038] combine figure 1 Describe this embodiment. In this embodiment, a MES-based fluorescent flaw detection visual data processing system involved in this embodiment includes an MES system, a database, a fluorescent flaw detection intelligent vision device, and a data acquisition server;

[0039] The MES system is used to schedule production according to the production scheduling information, and transmits the batch of parts information to be inspected to the database; and is used to access the real-time data information collected by the data acquisition server; MES (manufacturing enterprise production Process Execution Management System) The system schedules production according to the production scheduling information, and transmits the information of batches of parts to be inspected to the database. The MES system is also used to access the real-time data information collected by the data collection server, and the production scheduling information is summarized from histo...

Embodiment 2

[0044] combine figure 2 This embodiment is described with Embodiment 1. In this embodiment, a MES-based fluorescent flaw detection visual data processing system involved in this embodiment, the fluorescent flaw detection intelligent vision equipment includes a visual positioning system 3 and an ABB robot 2 module and CCD camera 1 module;

[0045] The visual positioning system 3 is used to send the placement posture information of the parts to the ABB robot 2;

[0046] The ABB robot 2 is used to automatically pick up the corresponding parts according to the current attitude information of the parts and transmit them to the CCD camera 1;

[0047] The CCD camera 1 is used for real-time monitoring of the fluorescent display signal status of all surfaces of the parts, and the data acquisition server automatically sorts the parts into good or defective products according to the fluorescent display signal status. After receiving the structured data pushed from the database, the PL...

Embodiment 3

[0049] combine image 3 This embodiment is described with Embodiment 1. In this embodiment, a MES-based fluorescent flaw detection visual data processing system involved in this embodiment, the data acquisition server has a customized data monitoring function, and according to user preset Set rules to monitor the state of the test data in real time, and set an early warning level threshold for the user. If the number of defective products transmitted by the fluorescent flaw detection intelligent vision device to the data collection server in real time is lower than the threshold, the fluorescent flaw detection intelligent vision The equipment continues to work; if the number of defective products transmitted in real time reaches or exceeds the threshold, the data acquisition server triggers the alarm device of the fluorescent flaw detection intelligent vision equipment, and makes the fluorescent flaw detection intelligent vision equipment suspend work, and the alarm device Thr...

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Abstract

The invention discloses an MES-based fluorescence flaw detection visual data processing system and a processing method thereof, and belongs to the technical field of fluorescence flaw detection. The MES-based fluorescence flaw detection visual data processing system and the processing method thereof provided by the invention can automatically record defect signal data, omit manual recheck, save time and are efficient. According to the invention, an MES system is used for scheduling production according to production scheduling information, a database is used for receiving to-be-detected batchpart information pushed by the MES system and extracting structural data, fluorescence flaw detection intelligent visual equipment is used for automatically selecting a corresponding working mode according to a key field of the structural data and automatically sorting parts, and a data acquisition server stores the test data and performs statistical analysis; and the data acquisition server is used for monitoring the state of the test data in real time according to a rule preset by a user and controlling whether to trigger an alarm device of the fluorescence flaw detection intelligent visualequipment or not in real time according to a monitoring result. The system and method are mainly used for carrying out fluorescence flaw detection on parts.

Description

technical field [0001] The invention belongs to the technical field of fluorescent flaw detection, and in particular relates to an MES-based fluorescent flaw detection visual data processing system and a processing method thereof. Background technique [0002] Discontinuity defects such as cracks, corrosion, and pores will appear in mechanical parts during work. Such defects seriously threaten the safety and reliability of existing mechanical equipment. There are countless accidents of parts failure and fracture due to surface defects. Various countries have successively formulated special standards for fluorescent penetrant flaw detection, and some large-scale automatic fluorescent flaw detection equipment has been developed and used one after another. For example, my country's Southwest University of Science and Technology has developed an intelligent fluorescent magnetic particle flaw detection system, which uses conveyor belt mechanical devices, professional magnetic par...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N21/91G06F16/22G06F16/2458
CPCG01N21/91G06F16/22G06F16/2462G05B19/41875G05B2219/32196G05B2219/32187G05B2219/32207G05B2219/37208G05B2219/45066Y02P90/02
Inventor 钱煜刘高峰姜斌李霞王文智
Owner 东方蓝天钛金科技有限公司