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Manufacturing method and production line of tempered vacuum glass

A technology of vacuum glass and its production method, which is applied in the production of tempered vacuum glass and the field of tempered vacuum glass production line, which can solve the problems of poor performance of vacuum glass, high welding temperature of glass solder, long welding time, etc., and reduce the heating temperature and heating time , Reduce the temperature of the edge banding, the effect of short heating time

Inactive Publication Date: 2021-05-11
戴海玥
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

After decades of research and development, although the sample and small-scale production technology of vacuum glass has matured, due to the complex structure, cumbersome process, high cost and low production capacity of the existing vacuum glass, and it is not easy to produce fully tempered vacuum glass, the vacuum The production and application of glass are greatly restricted
The main problems are that firstly, the welding temperature of glass solder is high, the welding time is long, tempered glass is easy to anneal, and it is difficult to produce tempered vacuum glass; bottom edge sealing) is difficult to produce vacuum glass; third, the two-step method (edge ​​sealing first, then vacuuming) takes a long time to exhaust the glass surface, which generally takes several hours; fourth, continuous and mechanized production cannot be carried out, and the production efficiency is low; these These problems have led to the poor performance, high cost and low production capacity of existing vacuum glass, which has affected the large-scale promotion and application of vacuum glass

Method used

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  • Manufacturing method and production line of tempered vacuum glass
  • Manufacturing method and production line of tempered vacuum glass
  • Manufacturing method and production line of tempered vacuum glass

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0093] see figure 1 , figure 2 and image 3 , the vacuum glass is made up of upper glass 1 and lower glass 2, and its production method is as follows: first cut two flat glasses of required size according to the shape and size of the vacuum glass produced, and carry out edge grinding, chamfering, cleaning and drying; Next, on the upper glass 1, prepare the support 5 with a glass glaze and a glue dispenser, apply a glass solder 3 evenly with a glue dispenser on the periphery of the sealing surface of the two pieces of glass, and use a glass solder 3 on both sides of the glass solder 3 respectively. Glass frit and dispensing machine to prepare two spacers 4; the support 5 is distributed in a lattice whose smallest unit is an equilateral triangle, and the side length of the triangle is 40-50mm. After sintering and curing, the support 5 is approximately hemispherical and its diameter is about 0.6mm; the width of the glass solder 3 is about 2mm, the height is about 2mm, after th...

Embodiment 2

[0095] see Figure 4 , vacuum glass is composed of upper glass 1 and lower glass 2, and its production method is as follows: various equipment are connected into a continuous automatic production line, firstly, the cutting machine cuts two flat plates of required size according to the shape and size of the vacuum glass to be produced Glass, followed by edging machine for edging and chamfering, washing machine for cleaning and drying; thirdly, a dispensing machine applies a glass solder 3 and two spacers 4 on the upper glass 1, and coats the lower glass 2 Two glass solders 3 and three spacers 4; the width of each glass solder 3 is about 3 mm, and the height is about 2 mm. After sintering and solidification, each spacer 4 has a width of about 1.5 mm and a height of about 0.5 mm. The distance between the centers of two adjacent spacers 4 is about 6 mm; then the two pieces of glass enter the drying furnace for drying, and after drying, the two pieces of glass enter the tempering f...

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Abstract

The invention discloses a manufacturing method and a production line of tempered vacuum glass, and belongs to the technical field of vacuum glass manufacturing. The manufacturing method disclosed by the invention specifically comprises the following steps of: preparing a glass substrate, coating a glass solder and an isolating bar, respectively drying the glass substrate coated with the glass solder and the isolating bar, directly carrying out high-temperature and quenching toughening treatment on the glass substrate without cooling, and then carrying out sheet combination and vacuum edge sealing. According to the manufacturing method and the production line disclosed by the invention, the defects in the prior art can be overcome, low-cost, large-batch and mechanical production of the tempered vacuum glass can be realized, the air tightness and the service life of the tempered vacuum glass can be effectively ensured, the mechanical strength, the heat insulation performance and the sound insulation performance of the vacuum glass can be improved, and the manufacturing method and the production line are suitable for market popularization and application.

Description

technical field [0001] The invention belongs to the technical field of vacuum glass manufacturing, and relates to a manufacturing method of tempered vacuum glass and a tempered vacuum glass production line based on the manufacturing method. Background technique [0002] Vacuum glass has good heat insulation and sound insulation effects, and is one of the best performance energy-saving glasses. It represents the development direction of a new generation of energy-saving architectural glass in the future, and it has been widely promoted and applied. After decades of research and development, although the sample and small-scale production technology of vacuum glass has matured, due to the complex structure, cumbersome process, high cost and low production capacity of the existing vacuum glass, and it is not easy to produce fully tempered vacuum glass, the vacuum The production and application of glass have been greatly restricted. The main problems are that firstly, the weldin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03C27/12C03B27/012
CPCC03B27/012C03C27/10
Inventor 戴海玥
Owner 戴海玥
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