A high-precision workpiece processing system and processing method thereof

A processing system and high-precision technology, applied in metal processing, metal processing equipment, metal processing mechanical parts, etc., can solve the problems that processing equipment cannot meet the requirements of automated mass production, increase production costs, reduce processing efficiency, etc., to improve support The effect of rigidity, maintaining balance, and improving processing efficiency

Active Publication Date: 2022-05-13
浙江鑫佳硕科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The production of automotive gearbox gears requires processing equipment with high production efficiency, high processing quality stability, high degree of automation, energy saving and environmental protection, etc. The existing domestic machine tools cannot meet its requirements, and the existing processing equipment cannot meet automated mass production Requirements, low machining accuracy and secondary processing are required, which greatly reduces its processing efficiency and increases its production cost

Method used

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  • A high-precision workpiece processing system and processing method thereof
  • A high-precision workpiece processing system and processing method thereof
  • A high-precision workpiece processing system and processing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] Figure 1 to Figure 17 It shows a specific embodiment of the present invention, a high-precision workpiece processing system, including a bed 1, an X-axis motion unit 2, a Y-axis compound motion unit 3, a tool rest unit 4, a workpiece headstock unit 5, and a tip unit 6 , automatic tool setting unit 7, outer casing 8, handle 9, control box 10, cooling and filtering station 11, electric control box 12, workpiece feeding unit 13 and inner casing 14, and the X-axis motion unit 2 is installed on the bed 1 On the inclined plane and the angle between the inclined plane of the bed 1 and the horizontal plane is 30°, the Y-axis compound motion unit 3 is installed on the X-axis motion unit 2, and the tool post unit 4 is installed on the Y-axis compound motion unit 3 , the workpiece headstock unit 5 is fixedly installed on the bed 1 and the workpiece headstock unit 5 is located on the left side of the tool rest unit 4, the top unit 6 is fixedly installed on the bed 1 and the top un...

Embodiment 2

[0061] A processing method for a high-precision workpiece processing system, characterized in that it includes the following steps:

[0062] a) The operator fills the circular cycle workpiece storage rack in the workpiece feeding unit 13 with material, and installs the hob on the tool rest unit 4;

[0063] b) The two-axis truss manipulator in the workpiece feeding unit 13 transports the workpiece on the circular circulation workpiece storage rack to the hydraulic chuck on the workpiece headstock unit 5, and then the top unit 6 moves to the left along the second X-axis linear guide rail pair The kinematic top is in the center hole on the right side of the workpiece;

[0064] c) Then the automatic tool setting unit 7 is started, and the automatic tool setting operation on the workpiece is realized through the first slide cylinder 702 and the second slide cylinder 703;

[0065] d) Then the X-axis motion unit 2, the Y-axis compound motion unit 3, the workpiece headstock unit 5 an...

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Abstract

The invention discloses a high-precision workpiece processing system and a processing method thereof. The main content is: the X-axis motion unit is installed on the inclined surface of the bed, and the angle between the inclined surface of the bed and the horizontal plane is 30°, and the Y-axis is compounded. The motion unit is installed on the X-axis motion unit, the tool rest unit is installed on the Y-axis compound motion unit, the workpiece headstock unit is fixed on the bed and the workpiece headstock unit is located on the left side of the tool post unit, and the top unit is installed on the bed. , the automatic tool setting unit is installed on the front side of the bed, the outer cover is fixedly installed on the bed, the control box is installed on the front side of the outer cover through the rotating shaft, and the workpiece feeding unit is installed on the right side of the bed. The invention automatically realizes the hobbing operation of the gear, has high machining accuracy and stable and reliable operation, and can process both shaft teeth and disk teeth. The inner cover shell and the outer cover shell are used to isolate the processing area and the non-processing area. The layout not only facilitates loading and unloading operations, but also improves its processing performance.

Description

technical field [0001] The invention relates to the technical field of machine tools, in particular to a high-precision workpiece processing system and a processing method thereof. Background technique [0002] With the development of social economy, the level of industrial automation in our country is also constantly improving, especially in recent years, the automobile industry has achieved rapid development. Automobile gearbox is one of the key components of automobiles, and the transmission here is mainly based on gears. With its advantages of high processing efficiency and wide adaptability, gear hobbing machines have become the main processing equipment for producing these gears. The production of automotive gearbox gears requires processing equipment with high production efficiency, high processing quality stability, high degree of automation, energy saving and environmental protection, etc. The existing domestic machine tools cannot meet its requirements, and the exi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23F23/12B23Q1/70B23Q5/40B23Q7/04B23Q11/00B23Q11/08B23Q11/10B23Q11/12
CPCB23F23/12B23Q11/10B23Q11/126B23Q7/043B23Q5/40B23Q11/0003B23Q11/00B23Q1/70B23Q11/08B23Q11/0046
Inventor 琚华锋
Owner 浙江鑫佳硕科技有限公司
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