External thread rapid detection tool, manufacturing method and using method thereof

A technology of external threads and inspection tools, applied in the direction of mechanical devices, instruments, measuring gauges, etc., can solve the problem of affecting the large-scale production and product quality inspection of pipe fittings products, failing to meet the consistency requirements of product quality inspection results, and unable to characterize batches Problems such as the overall quality of the product, to achieve the effect of improving reusability, solving the tediousness of testing operations, and being suitable for batch processing and molding

Pending Publication Date: 2021-06-25
苏州鑫凯达精密机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the service life of this type of inspection tool is very limited. After as few as ten or at most a hundred inspections, it will be scrapped due to severe wear and cannot be repaired and reused, which affects the large-scale production and product quality of pipe fittings to a certain extent. Inspection, can only rely on sampling individual inspection can not represent the overall quality of batch products
Moreover, the difficulty level of processing the detection groove with higher precision requirements on the inner wall of the round hole is extremely difficult, which virtually increases the cost of the detection operation; the round hole go-no-go gauge produced in different batches for the same detection object will also or There are more or less differences in precision, which cannot meet the consistency requirements of product quality inspection results

Method used

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  • External thread rapid detection tool, manufacturing method and using method thereof
  • External thread rapid detection tool, manufacturing method and using method thereof
  • External thread rapid detection tool, manufacturing method and using method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Embodiment 1, the quick inspection tool faces the external thread provided at the end of the pipe for inspection. Such as figure 1 As shown, the main body of the checker is a rigid block 1 provided with a straight-side notch 11. A pair of parallel and opposite wall surfaces are formed on the inside of the straight-side notch 11, and the wall surface processing is provided with parallel and distributed along the depth direction of the straight-side notch. The first linear tooth groove 12a, the first linear tooth groove 12a is processed corresponding to the profile angle, pitch, major diameter, middle diameter, and minor diameter of the external thread 21 of the detection object 2, and the specifications and preset level tolerances. The detection object 2 The external thread 21 is aligned with the first linear tooth groove 12a and linear slip detection is performed.

[0023] What needs to be added here is that the above pair of wall surfaces are abstractly parallel and o...

Embodiment 2

[0027] In the second embodiment, the quick inspection tool also faces the external thread provided at the end of the pipe for inspection. Most of the structural features and performance requirements of Embodiment 1 are the same. And the difference is as figure 2 As shown, the gage satisfies both the pass gauge part and the stop gauge part. And it is only realized by the machining of a rigid block. Specifically, the rigid block is provided with two dislocated straight-edge notches 11a and 11b with opposite openings, and the first linear tooth groove 12a is processed and formed in one of the straight-edge notches 11a according to the parameter specifications of the general specification, and the other A first linear tooth groove is processed and formed in a straight edge notch 11b according to the parameter specification of the stop gauge. In this way, the function realization is basically the same as that of the first embodiment, so the details are omitted, but the inspecti...

Embodiment 3

[0028] In the third embodiment, the quick inspection tool is used to detect the external thread provided in the middle section of the pipe fitting. Such as image 3 As shown, the main body of the inspection tool is a rigid block 1 provided with at least one straight-side notch 11, and a pair of parallel and opposite walls are formed inside the straight-side notch 11, and the depth of the straight-side notch is greater than the nominal radius of the test object. The wall surface processing is provided with second linear tooth grooves 12b distributed along the thickness direction of the rigid block and arranged side by side. The second linear tooth grooves 12b correspond to the specifications of the profile angle, pitch, major diameter, middle diameter, and minor diameter of the external thread of the detection object. It is processed with a preset level of tolerance, and the length of the second linear tooth groove 12b is greater than half of the depth of the straight edge notc...

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Abstract

The invention discloses an external thread rapid detection tool, a manufacturing method and a using method thereof, wherein the rapid detection tool is manufactured by forming a straight edge notch in a rigid block body and further machining and forming a linear tooth groove matched and meshed with external threads. According to the detection tool, the situation that the axial length of the whole external threads needs to be traversed in a threaded connection mode in the traditional external thread detection process is changed, and the detection of the specification precision of the external thread can be rapidly completed only by intermittently adjusting the axial angle of a detected object and horizontally sliding the detected object and the detection tool. By applying the scheme of the quick detection tool, the problem that the detection operation is tedious due to the fact that the axial lengths of a round hole and an external thread of a traditional go-no go gauge are greatly different is solved, the machining difficulty is reduced, and the precision consistency of detection tools of the same specification can be improved; and in the actual use of the testing fixture, the abrasion rate of multiple meshing sliding can be greatly reduced, and the detection efficiency can be multiplied.

Description

technical field [0001] The invention relates to an industrial inspection tool, in particular to a tool for detecting high-precision screw teeth on the thread provided on the outer wall of a needle tube, and belongs to the field of mechanical application and manufacturing technology. Background technique [0002] At present, thread refers to a helical groove-shaped structure with a continuous convex part of a specific cross-section processed on the surface of a cylindrical object. In particular, it is widely used in home improvement plumbing products and various docking products that require high sealing performance. [0003] Taking pipe fittings as an example, there are two types of metal pipes and hard plastic pipes, and the production and processing processes are also different due to differences in materials. Therefore, there are different process emphases on the precision of the formed thread. For metal pipe fittings, in order to facilitate the installation and applica...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01B5/00G01B3/50
CPCG01B5/00G01B3/50
Inventor 朱国荣
Owner 苏州鑫凯达精密机械有限公司
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