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A method and system for fabric control and self-adjustment based on color separation system

A self-adjusting and fabric-distributing technology, which is applied in the direction of manufacturing tools, ceramic molding machines, supply devices, etc., can solve the problems of unreachable raw material shape, low degree of automation, and rigid pattern lines, etc., to achieve accurate color control and realization The effect of de-humanization and automation

Active Publication Date: 2022-08-02
清远市简一陶瓷有限公司 +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Among the existing full-body porcelain tiles, the main production methods are as follows: (1) Conventional roller hoppers, flat rollers and other fabric solutions. Although this technology can form the whole-body texture effect of fabric pattern elements, it cannot form Controllable and precise positioning of the cloth pattern effect, it is impossible to achieve the precise alignment between the predetermined whole body pattern of the green body and the predetermined pattern of inkjet printing and the corresponding products with clear boundaries
(2) Numerical control fixed-point fabric technology, the raw material shape of this technology cannot meet the predetermined design requirements, and it cannot form the whole body pattern effect of the line design with a thickness of more than 10mm and a width of 2 to 5mm at the narrowest point, so It seriously lacks the precision and clear boundary control required by the overall pattern design, and there are limitations
(3) Numerical control station cloth technology, the texture of the whole body porcelain tile formed by this technology is not fine and clear, the pattern line is dull, and the efficiency is low
(4) The cloth technology of the pattern grid combined cover plate module, this technology can produce fine body color area pattern effect, but its degree of automation is not high, the pattern cannot be flexibly controlled by the numerical control program, and the industrial production is not scientific
[0004] In the prior art, manual intervention is usually required to modify the finished product during the initial production, which is time-consuming and laborious. The quality of the finished product has a relatively large relationship with manual intervention, and there may be large differences in the quality of finished products with the same pattern in multiple batches. different, therefore, a high degree of automation is required which can automatically correct the pressed finished product

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • A method and system for fabric control and self-adjustment based on color separation system
  • A method and system for fabric control and self-adjustment based on color separation system
  • A method and system for fabric control and self-adjustment based on color separation system

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Embodiment 1

[0047] A cloth control and self-adjustment method based on a color separation system, the method comprises the following steps:

[0048] Step 1, through the automatic color separation system, all design elements of the PS original image are subjected to color separation processing, extract and mark the area of ​​the same color and save the area and the corresponding color information;

[0049] Further, the step 1 further includes: acquiring each layer of the PS original image, identifying and extracting the coloring in the layer, recording the layer information of the extracted color and the area corresponding to the PS original image, The corresponding color information in the saved area and the corresponding color information includes the color of each layer.

[0050] Step 2, performing mark conversion on the region of the same color extracted in the PS original image and the corresponding color information to generate a corresponding cloth coordinate diagram;

[0051] Furt...

Embodiment 2

[0065] figure 2 It is the schematic diagram of 3D smart cloth; image 3 is to adopt figure 1 Schematic illustration of two-color pattern printing with ceramic toner by the method shown. like figure 2 , image 3 As shown, the first integrated printing row 1 and the second integrated printing row 2 are bridged on the conveying belt 3 of the feeder, and each integrated printing row is integrated with a row (including multiple) of ceramic toner blanking openings. Each blanking port can be independently controlled to open and close through a solenoid valve. The opening of different blanking ports and the blanking time are controlled by the program, and the position and height of the ceramic toner accumulation are controlled, and then cooperated with the conveyor belt 3 to move the accumulated ceramic toner forward, which can form different patterns on the plane, that is, 3D printing with ceramic powder is realized. For example, two-color pattern printing can be done with ce...

Embodiment 4

[0081] The invention also discloses an electronic device, comprising:

[0082] processor; and,

[0083] a memory for storing executable instructions for the processor;

[0084] Wherein, the processor is configured to execute the above-mentioned cloth control and self-adjustment method based on the color separation system by executing the executable instructions.

[0085] Using this embodiment, the color control is more precise, the cloth trajectory diagram is set by distinguishing the color, the setting adjustment system verifies the generated trial product, and the production process and production parameters are automatically adjusted to achieve de-manualization and automation.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses a cloth control and self-adjustment method based on a color separation system. Through the automatic color separation system, all design elements of a PS original image are subjected to color separation processing, regions of the same color are extracted and marked, and the regions and corresponding regions are saved. The color information of the same color extracted in the PS original image and the corresponding color information are marked and converted to generate the corresponding cloth coordinate diagram; Set the color matching and blanking system, according to the color separation result and the generated coordinate diagram, Configure the blanking ratio of each station; complete the fabric according to the fabric coordinate diagram and the color matching blanking system; after the fabric system completes the fabric, the product after the fabric is sent to the belt through the belt, and then the fabric is conveyed through the belt. The final product is sent to the die frame of the press, and the molding is completed after pressing; it is verified whether the product formed after pressing meets the preset requirements, and the cloth is adjusted by adjusting the system to modify the cloth parameters and blanking ratio.

Description

technical field [0001] The invention relates to the technical field of automatic control, in particular to a method and system for fabric control and self-adjustment based on a color separation system. Background technique [0002] With the improvement of people's living standards, the aesthetics are becoming more and more personalized, and the design requirements are also getting higher and higher. In architectural decoration, natural stone with rich colors and patterns is widely used. However, natural stone resources are limited, mining is time-consuming and labor-intensive, and physical and chemical properties such as density, acid and alkali resistance, antifouling resistance, and radioactivity are still limited. Therefore, the application of whole-body porcelain tiles imitating natural stone has gradually become fashionable. Because of their superior physical and chemical properties and rich design patterns, whole-body porcelain tiles have more and more needs for decor...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28B13/02B28B17/00B28B1/00
CPCB28B13/02B28B17/0081B28B1/001
Inventor 苏伟劲李炯志区邦熙谭沛林高林辉
Owner 清远市简一陶瓷有限公司
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