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Preparation process of diamond tool formed by microwave heating

A diamond tool and microwave heating technology, which is applied in the field of diamond tools, can solve the problems of metal molds and equipment heat consumption, large equipment volume, slow heating speed, etc., and achieve the effects of short heating time, low surface friction coefficient and fast heating speed

Pending Publication Date: 2021-10-01
荣成高时新材料技术有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The heating methods of dry powder warm pressing of diamond tools in the prior art include: resistance warm pressing heating, hot oil heating and hot gas warm pressing heating, all of which heat the metal mold, and then heat the diamond powder through heat conduction. Transfer heat and form after reaching the set temperature. These methods have slow heating speed, poor thermal uniformity, and large equipment volume. Metal molds and equipment consume a lot of heat energy, and have the defects of low efficiency and large energy consumption.

Method used

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  • Preparation process of diamond tool formed by microwave heating
  • Preparation process of diamond tool formed by microwave heating
  • Preparation process of diamond tool formed by microwave heating

Examples

Experimental program
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Effect test

Embodiment

[0084] 1, prepare the diamond saw blades of each embodiment and each comparative example respectively according to the raw material composition listed in table 1 and table 2 and process parameters, the blank weight and test results of each embodiment and each comparative example are shown in table 1 and respectively Table 2.

[0085] 2. The preparation of the diamond tools of each embodiment and each comparative example includes a molding powder preparation step, a warm pressing molding step, a solvent removal step and a deesterification sintering molding step.

[0086] The preparation step of the molding powder comprises the following specific steps:

[0087] P1) Weighing the diamond metal matrix powder and the binder in proportion respectively, and adding them into a kneader for stirring, heating to the kneading temperature, and cooling to room temperature after kneading for 1 hour to obtain a kneaded material;

[0088] P2) Pulverizing the mixed material with a crusher to o...

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PUM

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Abstract

The invention discloses a preparation process of a diamond tool formed by microwave heating. The preparation process comprises a forming powder preparation step, a warm-pressing forming step, a solvent removal step and a degreasing sintering forming step, wherein the warm-pressing forming step comprises the following specific steps: S1) putting the diamond matrix feed prepared in the step of preparing the forming powder into a warm-pressing forming mold, and then putting a forming pressing plate on the surface of the diamond matrix feed; S2) putting the warm-pressing forming mold pressed with the forming pressing plate into a microwave heating device, conducting microwave heating till the temperature of the diamond matrix feed reaches the warm-pressing forming temperature of 100-150 DEG C, keeping microwave heating for 20-50 s, and obtaining a diamond matrix blank, wherein the diamond matrix feed contains diamond particles, alloy powder and an adhesive; the warm-pressing forming mold is made of polytetrafluoroethylene, and microwave radiation heating is adopted, so that the temperature rising speed is high, the heating time is short, the production efficiency is good, and the energy consumption is low.

Description

technical field [0001] The invention relates to the technical field of diamond tools, in particular to a preparation process of a diamond tool shaped by microwave heating. Background technique [0002] The heating methods of dry powder warm pressing of diamond tools in the prior art include: resistance warm pressing heating, hot oil heating and hot gas warm pressing heating, all of which heat the metal mold, and then heat the diamond powder through heat conduction. Transfer heat and form after reaching the set temperature. These methods have slow heating speed, poor thermal uniformity, and large equipment volume. Metal molds and equipment consume a lot of heat energy, and have the defects of low efficiency and high energy consumption. Contents of the invention [0003] The purpose of the present invention is to overcome the defects of the above-mentioned prior art, and propose a diamond tool molding preparation process using microwave radiation heating, which has low energ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F3/14B22F1/00
CPCB22F3/14B22F3/1233B22F2003/145B22F2999/00B22F2003/1054
Inventor 高忠麟舒诚
Owner 荣成高时新材料技术有限公司
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