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Crimped polester-based fiber, method for producing same, pile fabric including same, and method for producing pile fabric

A manufacturing method and fiber technology, which are applied in the field of pile fabric manufacturing, can solve the problems that the curling of pile fibers cannot be fully removed and the pile fibers are entangled, and achieve the effect of good passability.

Active Publication Date: 2021-10-01
KANEKA CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Therefore, it has been proposed to use polyester fibers as the fleece fibers. Although the fleece fabrics using polyester fibers are excellent in collapse recovery and bulkiness, there is a problem that if the fleece fabric is produced, If the temperature of the polishing process is low, the curl of the pile fibers on the surface of the vertical hairs cannot be sufficiently removed, and the pile fibers are entangled with each other, resulting in a hard touch; or even if the curls are removed by polishing at a high temperature, the vertical hairs will remain The fiber shape of the fur is completely different from that of natural fur
In addition, it is generally considered that the polishing of fleece fabrics using polyester fibers requires a temperature close to 200°C, and it is difficult to use them in combination with conventionally used acrylic fibers and acrylic fibers from the viewpoint of heat resistance.

Method used

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  • Crimped polester-based fiber, method for producing same, pile fabric including same, and method for producing pile fabric
  • Crimped polester-based fiber, method for producing same, pile fabric including same, and method for producing pile fabric
  • Crimped polester-based fiber, method for producing same, pile fabric including same, and method for producing pile fabric

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0082]

[0083] Using polyethylene terephthalate (PET) with an intrinsic viscosity (IV value) of 0.65, using a common spinning machine, using a spinning nozzle with a circular section with a diameter of 0.4 mm and a number of holes of 48, in Spinning was performed at a spinning temperature of 290° C. at a speed of 320 m / min, and the resulting undrawn yarn was drawn by 375% using a hot roll at 80° C. to obtain a drawn yarn. In addition, 0.3 parts by weight of titanium oxide was added to PET as a matting agent based on 100 parts by weight of PET. Then, after the drawn yarn is spun to an appropriate fineness, a crimp shape having the crimp characteristics shown in the following Table 1 is given by a gear crimper heated to 155° C. (curl imparting step 1), and then a stuffer box method is used to The crimping machine was preheated at 98° C. to impart crimps to obtain crimped PET yarns having a crimped shape (curl imparting step 2) having the crimp properties shown in Table 1 belo...

Embodiment 2

[0087]

[0088] Using polyethylene terephthalate (PET) with an intrinsic viscosity (IV value) of 0.65, using a common spinning machine, using a spinning nozzle with a flat section with a diameter of 0.3 mm and a number of holes of 200. Spinning was performed at a spinning temperature of 270° C. at a speed of 400 m / min, and the resulting undrawn yarn was drawn by 310% using a hot roll at 80° C. to obtain a drawn yarn. In addition, 0.3 parts by weight of titanium oxide was added to PET as a matting agent based on 100 parts by weight of PET. Then, after the drawn yarn is spun to an appropriate fineness, a crimped shape having the crimp characteristics shown in Table 1 below is given by an embossing roll heated to 180° C. (curl imparting step 1), and then The crimping machine was preheated at 98° C. to impart crimps to obtain crimped yarns having a crimped shape (curl imparting step 2) and a single fiber fineness of 3 dtex having the crimp properties shown in Table 1 below.

[...

Embodiment 3

[0092]

[0093] Using polyethylene terephthalate (PET) with an intrinsic viscosity (IV value) of 0.65, using a common spinning machine, using a spinning nozzle with a flat section with a diameter of 0.3 mm and a number of holes of 200. Spinning was performed at a spinning temperature of 270° C. at a speed of 400 m / min, and the resulting undrawn yarn was drawn by 310% using a hot roll at 80° C. to obtain a drawn yarn. In addition, 0.3 parts by weight of titanium oxide was added to PET as a matting agent based on 100 parts by weight of PET. Then, after the drawn yarn is spun to an appropriate fineness, a crimped shape having the crimp characteristics shown in Table 1 below is given by an embossing roll heated to 180° C. (curl imparting step 1), and then The crimping machine was preheated at 98° C. to impart crimps to obtain crimped yarns having a crimped shape (curl imparting step 2) and a single fiber fineness of 3 dtex having the crimp properties shown in Table 1 below.

[...

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Abstract

In one or more embodiments, the present invention pertains to a crimped polyester-based fiber in which the shape of crimps is changed by a dry-heat treatment at 150 DEG C for 10 minutes. The crimped polyester-based fiber according to one or more embodiments of the present invention preferably has crimps such that the requirement represented by (1) below is satisfied before the dry-heat treatment and the number of secondary crimps satisfies 0 / 25 mm to 1 / 25 mm after the dry-heat treatment. (1): the number of primary crimps is 5.0 / 25 mm to 30 / 25 mm, and the number of secondary crimps is 1.0 / 25 mm to 4.0 / 25 mm. In one or more embodiments, the present invention provides: a polyester-based fiber which has good card-passing properties, and is capable of developing natural fur-like crimps on the napped surface layer of a pile fabric by means of a polishing process at a relatively low temperature of 90-160 DEG C; a method for producing same; and a method for producing a pile fabric using same.

Description

technical field [0001] The present invention relates to a polyester-based fiber having a crimp whose crimp shape is changed by heat treatment, a method for producing the same, a fleece containing the fiber, and a method for producing the fleece. Background technique [0002] Acrylic fibers and / or acrylic fibers having a feel and gloss similar to animal hair have been widely used as pile fibers for artificial fur imitating natural fur. However, since acrylic fibers and acrylic fibers lack elasticity and stretchability, fleece fabrics using these fibers lack recovery from collapse and bulkiness during use, and are different from natural fur. [0003] Therefore, it has been proposed to use polyester fibers as the fleece fibers. Although the fleece fabrics using polyester fibers are excellent in collapse recovery and bulkiness, there is a problem that if the fleece fabric is produced, If the temperature of the polishing process is low, the curl of the pile fibers on the surface...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D02G3/24D04B1/04D04B1/16D02G1/12D02G1/14D03D27/00
CPCD02G1/14D02G1/12D02G3/24D02J13/00D02G1/205D04B1/025D10B2331/04D10B2321/101
Inventor 田冈伸崇平井悠佑
Owner KANEKA CORP