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Accurate oil injection device and method for gearbox of wind turbine generator

A technology for wind turbines and oil injection devices, which is applied to wind power generation, wind power engines, transmission parts, etc. It can solve the problems of no data records for filling results, unmeasured oil filling, and complicated weighing operations, etc., to achieve automatic Control and data storage, avoid low ambient temperature for filling, easy traceability and data statistics

Pending Publication Date: 2021-11-16
CRRC WIND POWER(SHANDONG) CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The inventors found that in the batch assembly production process of the unit production line and the oil filling process of the wind field, a small independent circulating oil filter is generally used for gear oil filling, and the weighing method or small barrel volume measurement method is generally used for measurement. During the filling process There are disadvantages such as repeated unlucky operation, complicated weighing operation, and no data record of filling results. Especially for oil filling in wind farms, there are also limiting factors such as high-altitude transportation of oil products and low ambient temperature for filling. It is time-consuming and laborious to fill gear oil. Product filling cannot be measured, polluting the environment of the engine room, these have become acute problems restricting the operation and maintenance of wind farms

Method used

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  • Accurate oil injection device and method for gearbox of wind turbine generator
  • Accurate oil injection device and method for gearbox of wind turbine generator
  • Accurate oil injection device and method for gearbox of wind turbine generator

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Embodiment 1

[0038] Based on the above problems, this embodiment discloses a precise oiling device for the gearbox of a wind turbine, which includes such as Figure 1-3 The liquid replenishment pipeline, the filling pipeline, the electric gear pump 6 and the adjacent electric control cabinet 1 and the circulation heating liquid storage tank 2 are shown. The circulation heating liquid storage tank is provided with an external pipeline, and the external pipeline passes through The electronically controlled L-shaped three-way valve 7 communicates with the liquid replenishment pipeline and the filling pipeline, and is connected with the electric gear pump respectively, wherein the filling pipeline and the external pipeline are orthogonal to each other, because the L-shaped three-way valve can only be connected to each other The two orthogonal pipelines cannot keep the third pipeline connected to each other at the same time, and only play a distribution role. Therefore, the switching between the...

Embodiment 2

[0049] Based on the above-mentioned precise oiling device for the gearbox of a wind turbine, this embodiment also provides a method of use, specifically as follows:

[0050] According to the type of oil injection wind turbine, manually input the required oil injection amount through the HMI touch screen;

[0051] Insert the barrel oil suction rod into the oil barrel, and connect the device to the power supply;

[0052] The circulating heating liquid storage tank judges the liquid level signal through the liquid level sensor. When the liquid level is lower than the set value, the PLC control system controls the electronically controlled L-shaped three-way valve to switch to the liquid replenishment pipeline, and automatically starts the liquid replenishment process;

[0053] When the liquid level replenishment reaches the upper limit of the circulating heating liquid storage tank, the liquid replenishing is stopped, and the temperature sensor detects it. When the temperature is...

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Abstract

The invention discloses an accurate oil injection device for a gear box of a wind turbine generator, which solves the technical problems of complicated oil injection operation, difficult oil injection, inaccurate metering and the like which influence the oil injection of the gear box in the prior art, and adopts the specific scheme that: the accurate oil injection device for the gear box of the wind turbine generator comprises a liquid supplementing pipeline, an injection pipeline, an electric control cabinet and a circulating heating liquid storage tank; the electric control cabinet and the circulating heating liquid storage tank are arranged adjacently; the circulating heating liquid storage tank is provided with an external pipeline; the external pipeline is communicated with the liquid supplementing pipeline and the injection pipeline through an electric control L-shaped three-way valve, wherein the injection pipeline and the external pipeline are mutually orthogonal and used for achieving switching between the liquid supplementing function and the injection function or between the injection function and the circulating heating function; a drain outlet is formed in the bottom of the cyclic heating liquid storage tank and used for discharging waste liquid; a liquid level sensor and a temperature sensor are arranged in the cyclic heating liquid storage tank and used for monitoring liquid level information and temperature of internal oil liquid; the electric control cabinet is provided with an HMI touch screen and a PLC control system and is used for setting different types and oil injection quantities of the oil injection wind turbine generators; and accurate oil injection is achieved through automatic control.

Description

technical field [0001] The invention relates to the technical field related to wind power generators, in particular to a device for accurately filling gear oil into a gear box of a wind power generator. Background technique [0002] The statements in this section merely provide background information related to the present invention and do not necessarily constitute prior art. [0003] In the assembly and later operation and maintenance of wind turbines, gear oil filling is an extremely demanding process, which has many characteristics such as high filling accuracy, high filling cleanliness, and high maintenance cost. [0004] The inventors found that in the batch assembly production process of the unit production line and the oil filling process of the wind field, a small independent circulating oil filter is generally used for gear oil filling, and the weighing method or small barrel volume measurement method is generally used for measurement. During the filling process T...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16H57/04F03D80/70
CPCF16H57/0404F16H57/0413F16H57/0441F16H57/0435F03D80/70Y02E10/72
Inventor 冀涛李洋叶高明徐文磊马传鹏周立国
Owner CRRC WIND POWER(SHANDONG) CO LTD