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Pattern weave, two-layer or multi-layer cloth and weaving process of two-layer or multi-layer cloth

A weaving and patterning technology, applied in textiles, papermaking, fabrics, textiles, etc., can solve the problems of hard hand feeling without bulkiness, heavy and poor ventilation performance, thin products, etc., to achieve product design with clear layers, rich, soft and fluffy, three-dimensional Obvious effect

Pending Publication Date: 2021-12-21
懋纬工业设计(山东)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The technical design scheme of such products on the market is the design process of "tight outside and loose inside". Therefore, in order to increase the thickness of the product and maintain the delicate surface of the product, the warp and weft density of the two outer layers is usually 2-4 in the middle layer. Double, the warp and weft yarns on the surface use higher count yarns, such as: 40s / 2 strands, 40s / 1 single yarn, 50 strands / 2, etc. to make the surface of the product feel delicate, and the middle interlayer yarns use low yarn counts For example: 6s / 1 single yarn, 7s / 1 single yarn, 10s / 2 ply, etc. In order to improve the thickness and softness of the product, the interlayer weft yarn is made of 1500D polyester low elastic yarn, and the problem of thickness and softness is solved, but The product is thick and has poor ventilation performance. It is not suitable for home use in general.
[0003] The process design of "tight outside and loose inside" plus the inherent disadvantages of plain weave itself, in plain weave, due to the interlacing of each opening between warp and weft yarns, the buckling of yarns increases, and warp and weft interweaving is the most compact in woven fabrics Therefore, under the same conditions, the product is the thinnest, the hand feels hard without bulkiness, the moisture absorption and air permeability are poor, and the use of simple plain weave as the basic structure has many disadvantages.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Pattern weave, two-layer or multi-layer cloth and weaving process of two-layer or multi-layer cloth
  • Pattern weave, two-layer or multi-layer cloth and weaving process of two-layer or multi-layer cloth
  • Pattern weave, two-layer or multi-layer cloth and weaving process of two-layer or multi-layer cloth

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Yarn selection: warp beam 40s / 2 ply yarn, weft yarn 21s / 1 single yarn

[0032] The weaving process is as follows:

[0033] Such as figure 1 and figure 2 As shown, the warp and weft are divided into 4 parts, the warp is defined as zone 1, zone 2, zone 3, and zone 4, and the weft is defined as shuttle 1, shuttle 2, shuttle 3, and shuttle 4. From left to right, there are zone 1, zone 2, zone 3 and zone 4. The weft yarns are 1 shuttle, 2 shuttle, 3 shuttle and 4 shuttle from top to bottom. The shuttle weaving method is used for product weaving.

[0034] The pattern layer uses 3 upper and 3 lower variable twill weaves as the basic weave, the pattern layer occupies the warp yarns in zone 1 and zone 2, the weft yarn occupies the 1 shuttle position and the 2 shuttle position, and the middle 3 layers use plain weave as the basic structure to occupy the warp yarn and 3 shuttle positions in zone 3 The lower surface is based on plain weave and occupies 4 zones of warp and 4 sh...

Embodiment 2

[0037] Yarn selection: warp beam 40s / 2 strands, weft 40s / 2 strands

[0038] Weaving process:

[0039] Such as image 3 and Figure 4 As shown, the warp and weft yarns are divided into 4 parts. The warp yarns are respectively defined as zone 1, zone 2, zone 3 and zone 4. The weft yarns are respectively defined as 1 shuttle, 2 shuttles, 3 shuttles and 4 shuttles. The mode of entering heddle and 4 reeds is used to draw out heddles and enter the reed, and the mode of 4 shuttle weaving is used for product weaving.

[0040] The pattern layer adopts the combined weave pattern to form the pattern layer, and the weave pattern is arranged in staggered angles with 6 upper and 6 lower left twill patterns and 6 upper and 6 lower right twill patterns. 2 shuttle positions, the middle 2 layers use plain weave as the basic weave to form 3 warp zones and 3 shuttle positions, and the lower surface layer uses plain weave as the basic weave to occupy 4 zone warp yarns and 4 shuttle positions to...

Embodiment 3

[0042] Yarn selection: warp beam 40s / 2 strands, weft 40s / 2 strands

[0043] Weaving process:

[0044] Such as Figure 5 and Figure 6 As shown, the warp and weft yarns are divided into 3 parts, and the warp yarns are respectively defined as zone 1, zone 2, and zone 3, and the weft yarns are defined as 1 shuttle, 2 shuttles, and 3 shuttles respectively, and the method of 1 heald and 3 reeds is adopted Carry out comprehensive reed, 3-shuttle weaving mode for product weaving.

[0045] The pattern layer adopts overlapping honeycomb pattern to form the pattern layer. The pattern layer occupies the warp yarns in zone 1 and zone 2, and the weft yarn occupies 1 shuttle position and 2 shuttle positions. And the pattern layer is combined with 3 layers of gauze technology to form a pattern.

[0046] Among them, the above-mentioned embodiment 1 and embodiment 2 adopt the technological process of dyeing first and then weaving: yarn reactive dyeing-warping-machine weaving-grain fabric d...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention belongs to the technical field of textiles, and particularly relates to a pattern weave, two-layer or multi-layer cloth and a weaving process of the two-layer or multi-layer cloth. The pattern weave is a basic weave, a combined weave or a variable weave formed by interweaving warp floating long weaves and weft floating long weaves. The two-layer or multi-layer cloth comprises the pattern weave. The weaving process of the two-layer or multi-layer cloth comprises the following steps of (1) uniformly dividing warp and weft yarns into 3 to 4 equal parts, wherein 1 to 2 equal parts of the warp and weft yarns are combined with the pattern weave according to the claim 1 to form a pattern layer; and (2) layering the remaining warp and weft yarns, forming patterns by changing the positions of the upper layer and the lower layer between the layers, and connecting the layers, or forming the patterns through connecting points. According to the pattern weave, the two-layer or multi-layer cloth and the weaving process of the two-layer or multi-layer cloth provided by the invention, by adjusting the weave structure, the defects that an original product is thick and heavy, poor in moisture absorption and air permeability, not fluffy enough in hand feeling and the like are overcome, meanwhile, the product design thought is widened, and the product design is more distinct and richer in gradation.

Description

technical field [0001] The invention belongs to the technical field of textiles, and in particular relates to a patterned texture, two or more layers of cloth and a weaving process thereof. Background technique [0002] At present, traditional two-layer or multi-layer fabric products are characterized by two or more warp yarn systems and two or more weft yarn systems using 1 / 1 plain weave as the basic weave to interweave to form layers. The locations where the layer changes form the jacquard pattern. The technical design scheme of such products on the market is the design process of "tight outside and loose inside". Therefore, in order to increase the thickness of the product and maintain the delicate surface of the product, the warp and weft density of the two outer layers is usually 2-4 in the middle layer. Double, the warp and weft yarns on the surface use higher count yarns, such as: 40s / 2 strands, 40s / 1 single yarn, 50 strands / 2, etc. to make the surface of the product...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D03D13/00D03D11/00D03D15/54
CPCD03D13/004D03D11/00D03D15/54
Inventor 蔺茂伟赵岳洪
Owner 懋纬工业设计(山东)有限公司
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