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Spraying device for emulsion tank and using method

A spray device and emulsion technology, applied in the directions of spray devices, spray devices, chemical instruments and methods, etc., can solve the problems of increased labor intensity of coal mine pumping station workers, difficult to clean emulsion, and reduced work efficiency, etc. Simple, low cost, long life effect

Pending Publication Date: 2022-01-21
无锡威顺煤矿机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to its chemical characteristics, the emulsion itself is not easy to clean. If the liquid tank is not cleaned for a long time, the impurities, adsorbents, sludge, etc. of the emulsion will be firmly adsorbed on the inner wall and bottom of the tank, which is extremely difficult to clean. Clean, also caused the labor intensity of the staff of the coal mine pumping station to increase greatly, and the work efficiency decreased

Method used

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  • Spraying device for emulsion tank and using method
  • Spraying device for emulsion tank and using method
  • Spraying device for emulsion tank and using method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] This embodiment introduces a spraying device for the emulsion tank. The spraying device 1 includes a nozzle 101, a special nut 102, a nozzle base 103, and a pipeline assembly 104. The nozzle base 103 is welded on the pipe On the road assembly 104, the nozzle 101 is installed on the fixed nozzle base 103 through a special nut 102.

[0043] The nozzle 101 has a spherical structure, and the number of nozzles 101 arranged on the pipeline assembly 104 is multiple, and each nozzle 101 is marked, which is more convenient for position determination during maintenance.

[0044] The nozzle 101 can adjust the angle according to the cleaning situation. The nozzle 101 is provided with a water flow meter showing the passage of the water flow for monitoring the water output; the nozzle 101 is also provided with a water flow meter for monitoring the nozzle 101. A microprocessor in the spray state, the microprocessor is provided with a sensing component, the sensing component is directl...

Embodiment 2

[0051] On the basis of the above embodiments, this embodiment describes the installation of a spraying device used on the emulsion tank.

[0052] 1. Assemble and weld a group of pipeline components 104, and weld them together with 58 groups of nozzle seats 102;

[0053] 2. Fix the nozzle 101 with a special nut 102 on the pipeline, and a water flow meter and a microprocessor are installed on the nozzle 101;

[0054] 3. Fix the spray device 1 on the upper part of the emulsion tank 2;

[0055] 4. One end of the pipeline assembly 104 is connected to the spray water supply joint of the emulsion tank 2 .

[0056] The overall structure is simple and easy to assemble, and the parts used are highly replaceable, low in cost, and efficient cleaning is realized, and the device does not hinder the work of other devices in the emulsion tank 2 during use.

Embodiment 3

[0058] On the basis of Embodiment 1 and Embodiment 2, this embodiment briefly describes the use of a spraying device used on an emulsion tank described in this application.

[0059] S101. After assembling the spray device 1, install it on the emulsion tank 2;

[0060] S102. Whether the angle and direction of the nozzle 101 are adjusted according to the pre-designed direction is reasonable, and then the nozzle 101 is fixed, the water valve at the water supply joint of the spray is connected, and whether the nozzle 101 can normally inject water is debugged;

[0061] The water flow meter and the microprocessor arranged on the nozzle 101 are convenient for overhauling the spraying device 1 that has a problem. When the water flowing in through the pipeline assembly 104 flows out of the plurality of nozzles 101 normally, the cleaning in the tank is realized; When one of the multiple nozzles 101 on the road assembly 104 has a problem and cannot spray water normally, the water flow me...

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Abstract

The invention discloses a spraying device for an emulsion tank. The spraying device comprises nozzles, special nuts, a nozzle base and a pipeline component, wherein the nozzle base is welded on the pipeline component, and the nozzles are arranged on the fixed nozzle base through the special nuts; each nozzle is of a spherical structure, and the number of the nozzles arranged on the pipeline component is multiple; the angles of the nozzles can be adjusted according to the cleaning condition, and water flow meters and microprocessors are arranged on the nozzles; the microprocessors are provided with sensing components, and the sensing components are directly connected with a water flow sensor;and the microprocessors are connected with a wireless communication module and upload data to a processing platform. The spraying device is mounted on the emulsion tank. According to the device, a pressure water source is introduced to spray and clean an inner cavity of the emulsion tank through a water jet device, the microprocessors monitor faults of the nozzles, maintenance is convenient, the structure is simple, manual slag removal is omitted, use is convenient, and the service life of each component of the emulsion tank is prolonged.

Description

technical field [0001] The invention relates to cleaning of a liquid tank in an emulsion pumping station of coal mine fully mechanized mining equipment, in particular to a spraying device and a use method for the emulsion tank. Background technique [0002] As we all know, the heart of fully mechanized coal mining equipment, that is, the emulsion pump station, plays a very important role in the operation of the coal machine. The emulsion tank is an atmospheric container that provides emulsion source and liquid recovery. From the surface, a hydraulic circulation system of emulsion tank→emulsion pump→filter station→hydraulic support→emulsion tank is formed. The role of the emulsion tank is to store, recycle, and filter the emulsion, and it is equipped with a hydraulic control system required for the normal operation of the emulsion pump. Together with the emulsion pump, it forms the power source of the hydraulic support of the working face. [0003] The emulsion tank general...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F15B21/00F15B21/041B05B1/00B05B12/08B08B9/093B08B13/00B01D29/66E21D23/26
CPCF15B21/00F15B21/041B05B1/00B05B12/08B08B9/093B08B13/00B01D29/66E21D23/26
Inventor 易李力杨海兵
Owner 无锡威顺煤矿机械有限公司