Method for preparing amorphous alloy

A technology for amorphous alloys and metal powders, which is applied in the field of preparation of amorphous alloys by supersonic powder gas flow deposition of new laser suspension melting, which can solve the problems of low plasticity, partial crystallization, poor machining performance, etc., and achieve process controllability Strong, save production cost, reduce the effect of heat burden

Pending Publication Date: 2022-03-04
AVIC BEIJING INST OF AERONAUTICAL MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Researchers have developed alloy components with large amorphous formation ability to reduce the critical cooling rate of amorphous alloy formation, but there is no breakthrough in the size or process limitations of amorphous alloys (except for individual alloy systems such as Pd-Cu-Ni- P can be made into 76mm cylindrical amorphous rods, and the general level of other different alloy systems can only be made into cylindrical amorphous rods with a critical diameter of 1-10mm)
In addition, due to the particularity of its own structure, amorphous alloys have low plasticity and poor machinability, so some parts with complex shape requirements cannot be completely obtained by casting methods.
[0003] Through research, it is found that alloys with high amorphous forming ability can be prepared by laser surface cladding, master alloy surface remelting or laser additive manufacturing, but the heat flow during laser treatment will lead to the formation of amorphous alloys at the heat conduction position. Crystallization occurs
In addition, although it has been reported that the spray deposition method is used to prepare large-sized amorphous alloy materials, the heat flow is still conducted through the substrate, and the method of completely conducting through the substrate is not easy to achieve complete amorphization of the alloy, which will cause partial crystallization and cannot be obtained. A complete bulk amorphous alloy with a certain size and thickness (the general level can only achieve a thickness of tens to hundreds of microns)
[0004] In summary, amorphous alloys have many performance advantages that traditional crystal alloys do not have. However, due to the limitations of amorphous formation ability and preparation process, it is still extremely difficult to prepare large-sized completely amorphous alloys. Effective measures should be taken Breaking through the size and process limitations of amorphous alloys and establishing a new preparation method for amorphous alloys is of great significance for promoting the practical application of amorphous alloys

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] Zr-Al-Ni-Cu alloy prefabricated powder, whose particle size is 100-200 mesh, is placed in the feeding bin.

[0034] 1 Adjust the powder supply and gas pressure. First turn on the gas, determine the gas flow path according to the trajectory formed by the gas flow, and then turn on the laser to determine the relative positions of the gas flow, laser beam and substrate. The distance between the laser focus and the substrate is 15mm; power: 200W~350W.

[0035] 2. Set the powder supply temperature to 25°C, the gas pressure to 80Psi, and the angle between the gas flow and the laser beam to be 15 degrees, and the two are symmetrically distributed perpendicular to the substrate. Place dust collection equipment next to the sample stage for powder recovery.

[0036] 3 Turn on the powder feeding air switch and the laser power switch for deposition. At the same time, the position of the substrate was adjusted to form a plate-shaped sample with a width of 10 mm and a length of 50...

Embodiment 2

[0040] The difference from Example 1 is:

[0041] The powder composition is CuZrAlY alloy prefabricated powder, the powder supply temperature is 200°C, the laser power is 300W-450W, the airflow direction is perpendicular to the substrate, and the laser and airflow direction form an angle of 30 degrees. The vertical distance between the laser focus and the substrate is 5mm. The shape of the prepared amorphous product is ring-shaped, with a thickness of 1 mm, an outer diameter of 20 mm, and an inner diameter of 12 mm.

[0042] It can be seen from the above examples that the method of the present invention can be used to prepare large-sized and complex-shaped amorphous parts that cannot be obtained by existing techniques.

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Abstract

The invention belongs to the technical field of amorphous alloy preparation, and relates to a method for preparing an amorphous alloy. The metal powder is sent out through airflow with supersonic speed, laser is utilized to suspend and melt the powder at the position away from a substrate by a certain distance, and the powder is deposited in a supercooled liquid form after being blown and cooled by the airflow to form amorphous alloy; according to the method, the amorphous alloy block material without size limitation is obtained by controlling the powder feeding, melting and deposition positions in a mode of combining laser suspension melting of alloy powder and supersonic airflow high-speed deposition, meanwhile, the movement track of the substrate can be programmed in the preparation process according to the shape requirement of a workpiece, and the production efficiency is improved. Three-dimensional forming of amorphous alloy workpieces in different shapes is achieved; according to the method, the amorphous alloy size limitation can be solved, the amorphous alloy workpiece without size constraint can be prepared, and the method is particularly suitable for preparing the amorphous alloy workpiece of a large-area thin-wall structure.

Description

technical field [0001] The invention belongs to the technical field of amorphous alloy preparation, and relates to a method for preparing an amorphous alloy, in particular to a novel method for preparing an amorphous alloy by laser suspension melting supersonic powder gas flow deposition. Background technique [0002] Since the preparation of amorphous alloys requires a rapid solidification process, this has long limited the choice of preparation processes for amorphous alloys and the size of amorphous alloy parts. For many years, amorphous alloy strips with micron-scale thickness were usually prepared by single-roll suspension quenching, while most bulk amorphous alloys were obtained by copper mold casting. Researchers have developed alloy components with large amorphous formation ability to reduce the critical cooling rate of amorphous alloy formation, but there is no breakthrough in the size or process limitations of amorphous alloys (except for individual alloy systems s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F10/25B22F10/322B22F10/73B33Y10/00B33Y40/00
CPCB22F10/25B22F10/322B22F10/73B33Y10/00B33Y40/00Y02P10/25
Inventor 闫泰起陈冰清刘伟梁家誉黄帅
Owner AVIC BEIJING INST OF AERONAUTICAL MATERIALS
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