Progressive magnetic pulse forming method and device for thin-wall metal annular shell part
A magnetic pulse forming and annular shell technology, applied in the field of forming large thin-walled metal annular shell parts, can solve the problems of insufficient energy utilization, low energy utilization, insufficient equipment energy, etc., and achieve easy replacement and reduce friction effects. , the effect of high surface quality
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Embodiment 1
[0047] Such as Figure 1-4 As shown, this embodiment provides a progressive magnetic pulse forming method and device for a thin-walled metal annular shell. Specifically, in this embodiment, the electromagnetic bulging support assembly plastic of the rolled and welded aluminum cylinder is used as an example to describe in detail:
[0048]The thin-walled metal annular shell 4 used in this embodiment is an AA5754 aluminum alloy welding drum, and its structural size is 250mm (outer diameter) × 1mm (wall thickness) × 1500mm (length). The material of the assembled structure to be supported is plastic , the structural size of the assembled plastic pipe is 300 (outer diameter) × 45mm (wall thickness) × 1500mm (length); the material of mold 1 is 45# steel, and the structural size is 300 (inner diameter) × 50mm (wall thickness) × 1500mm ( length), the forming coil is wound by a copper wire 304 with a rectangular cross section of 5mm×7mm, with a total of 20 turns, the outer diameter is 2...
Embodiment 2
[0071] This embodiment is improved on the basis of Embodiment 1, the improvements are as follows: Figure 5-Figure 7 As mentioned above, this embodiment takes the electromagnetic shrinking and shaping of the rolled and welded aluminum cylinder as an example for illustration:
[0072] The thin-walled metal annular shell 4 used in this embodiment is an AA5754 aluminum alloy welding cylinder, and its structural size is 250mm (inner diameter) × 1.5mm (wall thickness) × 1000mm (length); the forming mold material is 45# steel, and the structure The size is 245mm (radius) × 1000mm (length); the forming coil is wound by a copper wire with a rectangular cross section of 5mm × 7mm, with a total of 15 turns, the inner diameter is 255mm, and the effective length of the forming coil working area is about 105mm (L).
[0073] In this embodiment, the diameter of the above-mentioned rolled and welded aluminum cylinder is reduced to the outer surface of the mold to achieve the purpose of shapin...
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