168 results about "Electrodischarge machining" patented technology

The invention particularly relates to a discharge machining simulation control system for a nuclear power plant in a high-radiation boron-containing water environment, which belongs to the technical field of special maintenance in the high-radiation environment of the nuclear power plant and comprises a man-machine interaction system, a discharge machining control system and subsystems. Each subsystem comprises a pulse power supply system, a servo power system, a washing system, a purification system, a grounding system and a tool system; the man-machine interaction system is used for man-machine interaction and displaying the discharge machining implementation data fed back by the subsystems; the electric discharge machining control system is used for generating an electric discharge machining instruction according to the man-machine interaction information and controlling the subsystems to cooperate to perform electric discharge machining work; and each subsystem is used for implementing electric discharge machining work according to the electric discharge machining instruction and feeding back electric discharge machining implementation data. According to the invention, simulation control of discharge processing in the high-radiation boron-containing water environment of the nuclear power plant is realized.

The invention belongs to the technical field of machine manufacturing, and particularly relates to a metal part discharge machining precision control method and system.The method comprises the steps that discharge gap multi-dimensional physical parameters are sensed in real time in a multi-modal mode, high-dimensional feature extraction and data fusion are carried out, an intelligent discharge state prediction model is constructed, and on the basis of a prediction result, a metal part discharge machining precision control system is obtained. And processing parameters such as a pulse power supply, servo feeding and dielectric liquid are adjusted in an ultra-fast and self-adaptive mode, and iterative optimization of the processing process is achieved. By the adoption of the technical scheme, the machining precision, the surface quality and the consistency of the metal part can be remarkably improved, electrode loss is reduced, and the machining efficiency is improved.

The invention provides an under-water discharge machining system and method for a radiation environment. The under-water discharge machining system comprises a pulse power supply control system, an electric spark machining head device and a servo control system. The pulse power supply control system comprises a power supply control box, a rectifier and a power amplifier which are electrically connected in sequence. And the power amplifier is electrically connected with the servo control system and the electric spark machining head device. The electric spark machining head device is provided with a feedback signal wiring connected to the servo control system. The pulse power supply control system is matched with the servo control system to drive the electric discharge machining head device to guarantee the process of the workpiece to be machined, so that the problem that conventional electric discharge machining equipment cannot be used in the high-radiation and boron-containing water environment is solved.

An example method includes providing a wide bandgap semiconductor workpiece. The example method includes exposing the wide bandgap semiconductor workpiece to one or more electrical discharges from an electrical discharge machining (EDM) system to reduce a surface roughness of the wide bandgap semiconductor workpiece. Exposing the wide bandgap semiconductor workpiece to the one or more electrical discharges may include submerging a surface of the wide bandgap semiconductor workpiece in a dielectric fluid; positioning an electrode head relative to the surface such that a gap is defined between an end of the electrode head and the surface; and generating an electrical discharge across the gap to create a plasma zone within the gap such that a material is removed from the surface.

The invention belongs to the technical field of special maintenance in a high-radiation environment of a nuclear power plant, and particularly relates to a digital control system and method for high-radiation boron-containing underwater electrical discharge machining. Comprising a control module, the control module is respectively connected with a human-computer interaction interface, an input / output module, an analog-to-digital conversion module and field layer equipment, the input / output module is connected with a limit switch, and an external alarm and a control instruction are input into the input / output module. And the temperature signal, the gap voltage current and the conductivity are converted by the analog-to-digital conversion module and then are input to the control module. The method has the beneficial effects that in the electric spark discharge machining operation process under the high-radiation boron-containing water environment of a nuclear power plant and the like, centralized and effective control over all field layer equipment is achieved, and the problem that conventional discharge machining equipment cannot be used under the high-radiation boron-containing water environment is solved.

An electric discharge machine includes an electric discharge machining unit that performs electric discharge machining on a workpiece in a machining liquid, and a filter that removes sludge contained in the machining liquid, and in a case where the workpiece is made of an aluminum-based material, the electric discharge machining is performed using a machining liquid whose specific resistance value becomes a prescribed value or less by adding an agent, the prescribed value being a value of 30,000 [Ωcm] or less.

An example method includes providing a wide bandgap semiconductor workpiece. The example method includes exposing the wide bandgap semiconductor workpiece to one or more electrical discharges from an electrical discharge machining (EDM) system to reduce a surface roughness of the wide bandgap semiconductor workpiece. Exposing the wide bandgap semiconductor workpiece to the one or more electrical discharges may include submerging a surface of the wide bandgap semiconductor workpiece in a dielectric fluid; positioning an electrode head relative to the surface such that a gap is defined between an end of the electrode head and the surface; and generating an electrical discharge across the gap to create a plasma zone within the gap such that a material is removed from the surface.

A wire electrical discharge machining (EDM) device comprises the following: a pair of wire parallel guide rollers arranged on both sides of a workpiece to hold the workpiece between them, each of these rollers having a plurality of wire guide grooves formed at equal intervals on an outer circumferential surface, the plurality of wire guide grooves causing a plurality of running cutting wire sections to fit into them and constraining the movement of the plurality of cutting wire sections; parallel wire extension position measuring units (52a, 52b) which measure a distance between a measuring reference surface set parallel to a virtual plane containing the plurality of cutting wire sections and a wire electrode forming the plurality of cutting wire sections;a wire guide groove detachment detection unit (53) that detects the occurrence of a change in distance based on a measurement result obtained from the parallel wire extension position measuring units (52a, 52b); and a wire condition determination unit (54) that determines, based on the detection result obtained from the wire guide groove detachment detection unit (53), whether it is a wire detachment condition in which at least one of the cutting wire sections has detached from the wire guide groove, or a wire contact condition in which all cutting wire sections are in contact with the wire guide grooves.

The invention belongs to the technical field of special maintenance in a high-radiation environment of a nuclear power plant, and particularly relates to a digital power supply system and method for high-radiation boron-containing underwater electrical discharge machining. The AC external power supply is connected with an external power supply; the AC external power supply is connected with a rectification module; a synchronous trigger signal is input into the rectification module; the rectification module is connected with a filtering module; the protection module and the monitoring module respectively output signals to the rectification module, the storage module and the filtering module. The device has the beneficial effects that controllable and stable discharge machining operation power supply output is provided in the electric spark discharge machining operation process in a high-radiation boron-containing water environment such as a nuclear power plant, and the problem that a conventional discharge machining power supply cannot be used in the high-radiation boron-containing water environment is solved.

This invention discloses a hydrogen-based electrical discharge machining (EDM) system, relating to the field of EDM. The system includes: a contact detection system for detecting the contact state between the electrode and the workpiece and outputting the contact detection signal to the machining control system; a detection switching system for switching between machining and detection modes, receiving switching commands from the machining control system, and connecting the electrode and workpiece to either the contact detection system or the EDM system; and a pulse voltage system for providing low-voltage pulse discharge energy. Compared with existing technologies, the advantages of this invention are: by comprehensively utilizing a special mechanical structure of a dual-slide stage, a rapid switching circuit, hydrogen as a reducing working medium, and low-voltage pulse capacitor discharge technology, this invention systematically solves the four inherent bottlenecks of traditional gas EDM: high voltage dependence, surface oxidation and degradation, servo return error, and process monitoring lag. Ultimately, it achieves high-precision, high-quality, high-efficiency, and inherently safe precision EDM.

Provided is an electrical discharge machining method for machining a mold (30) used for molding an integrally molded article of a metal member and a resin molded body that contains a resin, the electrical discharge machining method comprising: a first step for selecting, as an electrical discharge machining electrode of a die-sinking electrical discharge machine, at least a portion of a metal member (10) having the same material and the same shape as the aforementioned metal member; and a second step for implementing die-sinking electrical discharge machining on a prescribed region of the mold (30) so as to follow the shape of the electrical discharge machining electrode using the electrical discharge machine. This makes it possible to reduce processing time and manufacturing cost in a step until the shape of the mold (30) is formed, and makes it possible to achieve excellent shape matching between the metal member (10A) and the mold (30) during molding of an integrally molded article (90).

The present invention provides a wire-electrode discharge machining device and a wire-electrode discharge machining method that can minimize the reduction in machining speed and improve machining accuracy. The present invention provides a wire-electrode discharge machining device comprising a wire electrode, an upper guide assembly, and a lower guide assembly. The upper guide assembly comprises an upper wire-electrode guide, an upper current-carrying element, and a current-carrying element moving device. The lower guide assembly comprises a lower wire-electrode guide and a lower current-carrying element. The upper current-carrying element and the lower current-carrying element are configured to contact the wire electrode and supply power to the wire by moving from an initial position in a horizontal uniaxial direction, where the upper current-carrying element is not in contact with the wire electrode. The current-carrying element moving device is configured to move the upper current-carrying element from the initial position in the horizontal uniaxial direction by a predetermined offset amount, the offset amount being set based on machining conditions, the machining conditions including at least one of a condition of the wire electrode, a surface roughness required for a machining surface of a workpiece, and a condition of the workpiece.

The innovative electric discharge machining method allows to produce particles of smaller size and to assist the material in floating within the dielectric fluid and reaching the machine filtering system more efficiently through an electrical discharge machining system (1000); machining comprises application of electricity to a workpiece (1040) through an electrode (1050) and generation of metal particles (1090) by micro-fusion of the workpiece (1040) due to electric sparks; the workpiece (1040) is made of metal; the electrode (1050) is at a distance from the workpiece (1040); the workpiece (1040) to be machined is immersed in a liquid (1080) contained in a tub (1010) during machining; the liquid (1080) is essentially made by a dielectric material. Graphene particles (1095) are added to the liquid (1080) before starting machining and the liquid (1080) is circulated outside the tub (1010) during machining so that agglomerates comprising graphene particles (1095) and metal particles (1090) are filtered out of the circulated liquid, and graphene particles (1095) are also supplemented to the liquid (1080) during machining.

A micro-hole EDM method and system with online electrode trimming is described. During the machining process of a workpiece by a tool electrode, the tool electrode performs machining in multiple continuous cycles. Each cycle consists of a normal forward machining period and a reverse trimming period. The normal forward machining period consists of multiple positive pulses. During the normal forward machining period, a positive pulse voltage is applied to the workpiece and the tool electrode, directed from the workpiece toward the tool electrode, causing electrical discharge machining (EDM) on the workpiece. The reverse trimming period consists of multiple reverse pulses. During the reverse trimming period, a reverse pulse voltage is applied to the tool electrode and the workpiece, directed from the tool electrode toward the workpiece, causing electrical discharge trimming of the tool electrode. A control module switches between the positive and reverse pulse voltages. This solution can improve the efficiency, quality, and consistency of micro-hole EDM.

The utility model discloses a novel V-shaped segment difference middle die, which belongs to the technical field of segment difference dies, aims at solving the problems of high processing cost and low processing efficiency of the existing V-shaped segment difference middle die, and comprises an upper middle die segment difference, and the top of the upper middle die segment difference is detachably connected with a lower middle die inner hole. Positioning pins are arranged in the section difference of the upper middle die and the inner hole of the lower middle die; the middle die of the die is divided into the upper middle die segment difference and the lower middle die inner hole to be machined separately, the manufacturing process is changed, the original discharge machining middle die segment difference is changed into low-speed wire feeding machining segment difference inclination, the discharge cost and time are saved, and the machining efficiency is improved. After the inner holes of the upper middle die and the lower middle die are separately processed, the upper middle die and the lower middle die are combined together by using the positioning pin and the bolt to form the V-shaped segment difference middle die, and the V-shaped segment difference middle die can be separately and efficiently processed through the structure, so that the service life of the die is prolonged, the processing efficiency is improved, and the processing time of the die and the discharge cost of copper are saved.

This invention relates to an adjustable electrical discharge machining (EDM) apparatus and method, comprising a stage and an EDM unit. The stage is used to place a workpiece with a defined processing target area. The EDM unit's discharge electrode cuts the processing target area of ​​the workpiece along a first cutting direction using at least one processing parameter. The processing parameter is adjusted according to changes in a specified parameter of the workpiece to a first value, thereby using the adjusted processing parameter to perform a second cutting step on the processing target area of ​​the workpiece. This invention proposes a segmented cutting technique, which can solve the problem of cutting speed (mm) caused by changes in specified EDM cutting parameters. 2 The problem of slowing down ( / min) and increasing the total cutting time.

An electric spark machining coordinate collecting and executing method comprises the steps that S1, in a calculation environment with a three-dimensional geometric processing function, a first coordinate position where interference-free entering and a second coordinate position where machining is terminated are obtained; s2, mapping from the reference zero point to a physical processing zero point on an electric spark machine tool; s3, after the physical electrode is automatically replaced on the machine tool, the geometric deviation of the physical electrode is measured, and the deviation serves as a tool offset parameter to be written into a numerical control system; and S4, an electrode is controlled to execute electric discharge machining from the first coordinate position to the second coordinate position. According to the method, coordinates are obtained through simulation, the risk of motion interference of the electrode in a complex inner cavity is eliminated in advance, and the problem that visual tool setting cannot be achieved during blind hole machining is solved. A large amount of coordinate acquisition work is transferred to the computer end, the machine tool end only needs to execute automatic calibration and machining, the shutdown waiting time is remarkably shortened, and continuous automatic production is achieved.

The invention relates to the field of electrochemical discharge machining of electrodes, in particular to an electrochemical discharge machining device for a hydrogen storage wire electrode, which is characterized in that the surface of a tool electrode is coated with a hydrogen storage material coating, decomposition of a hydrogen storage material is triggered by high temperature generated in the machining process, a large amount of hydrogen is released, and bubbles are formed, so that the bubbles are quickly gathered to form a stable gas film; according to the method, energy consumption required by bubble generation depending on an electrolytic reaction in a traditional process is remarkably reduced, and the generation efficiency of a gas film is improved; the hydrogen storage material coating can continuously release hydrogen, the stability and continuity of a gas film can be guaranteed even in a complex processing environment, and the problem that in the prior art, a discharge position is changed due to the fact that the gas film is unstable is solved. The machining device is suitable for micro machining of various hard and brittle materials including glass, ceramics, silicon nitride and the like, and particularly has unique advantages in machining of microstructures with large depth-to-width ratios and thick workpieces.

This application discloses a machine tool structure with a combined machining head. The application includes: a first base and a second base, the first base having a working area for placing the workpiece to be processed; a column, on which a first X-axis linear module is mounted; a first group of electrical discharge machining (EDM) heads, comprising at least four heads mounted on the first base and respectively connected to the first X-axis linear module, each of the four heads having an independent Y-axis linear module and a Z-axis linear module; and a second group of EDM heads, comprising at least one head mounted on the first base, the second base having a second X-axis linear module, the at least one head connected to the second X-axis linear module, the at least one head having an independent Y-axis linear module and a Z-axis linear module, and all four heads connected to an EDM power supply.

The utility model relates to the technical field of precision machining, in particular to a splash-proof precision electric discharge machine, which is characterized in that a support frame is fixedly arranged at the bottom of a worktable, four corners of the bottom of the support frame are fixedly provided with support legs, a placement frame is fixedly arranged in the worktable, a splash-proof cover is arranged on the outer side of the worktable, and an upper splash-proof mechanism is arranged on the splash-proof cover; the sliding blocks are fixedly arranged on the front side and the rear side of the left inner wall and the right inner wall of the splash-proof cover respectively and slidably arranged in sliding grooves formed in the supporting legs, threaded rods are rotatably inserted into the sliding grooves through bearings, the threaded rods are rotatably sleeved with the sliding blocks through threads, the motor is fixedly arranged in the supporting leg on one side, and an output shaft of the motor is connected with the threaded rods. The upper ends of the threaded rods are rotationally inserted into the corners of the supporting frame through bearings, the upper ends of the threaded rods are fixedly sleeved with synchronous wheels, and the four synchronous wheels are in transmission connection through a synchronous belt, so that all-directional protection on a machining area can be achieved in the machining process, the splashing phenomenon of cooling liquid is fully avoided, and the surrounding environment is cleaner.

The invention relates to the technical field of mold machining, and discloses a workpiece processing method, device and equipment and a medium. The method comprises the steps that a discharge plan is obtained, and the electrode number of each discharge electrode in each electrode set needing to be used in the discharge plan is determined; according to the numbers of all the electrodes, determining fine discharge electrodes in each electrode group and the number of the fine discharge electrodes, and according to the number of the electrodes, detecting whether the fine discharge electrodes needing segment reservation exist in each electrode group or not; when it is detected that a fine discharge electrode needing segment reservation exists in at least one electrode set, program updating is conducted on the discharge equipment according to the type of the discharge equipment, and an updating program corresponding to the discharge equipment is obtained; and processing the workpiece to be processed according to the update program corresponding to the discharge equipment associated with all the fine discharge electrodes reserved at the required segment position to obtain a target workpiece. According to the method, segment reservation is added in the discharge plan, so that the discharge program is updated, and the discharge machining efficiency is improved.

The embodiment of the present application relates to a titanium alloy mixed gas atomization discharge ablation processing method combining positive and negative polarity, which belongs to the technical field of titanium alloy material processing. The embodiment of the present application aims to solve the technical problem that the discharge ablation processing in the prior art generally adopts the negative polarity processing of the tool electrode, and the surface of the workpiece after this efficient processing is relatively rough, which is not conducive to the subsequent cutting and finishing process. The processing method of the embodiment of the present application includes the following steps: S1, preparation stage: first, two mixed gases with an oxygen concentration of ≥40% and an oxygen concentration of ≤22% are prepared respectively, and mixed with the working fluid to form two mixed gas atomization media, which are sent into the inter-electrode discharge gap; S2, rough processing stage: the negative polarity of the tool electrode is used to perform discharge ablation processing on the titanium alloy, and a certain processing allowance is reserved; S3, finishing stage: the positive polarity of the tool electrode is used to perform discharge processing on the surface of the titanium alloy. The processing method provided by the embodiment of the present application can obtain titanium alloy parts with high-quality surfaces.

One embodiment of the electrical discharge machining (EDM) machine (10) includes: a pump (52) for supplying liquid; and an inlet pipe (54) for introducing the liquid supplied by the pump (52) into a machining tank (46). The inlet pipe (54) has a pipe section (54PT) higher than the maximum allowable water level height of the machining tank (46). A through hole (54H) is provided in the pipe section (54PT) through the pipe wall of the inlet pipe (54).

The utility model provides a graphite electrode mechanism for deep curved surface machining, which relates to the technical field of graphite electrode machining equipment and comprises a quick clamping component, the quick clamping component is used for clamping a graphite electrode, and the graphite electrode is used for performing electric discharge machining on parts; the upper end of the connecting assembly is connected with the horizontal adjusting table, the upper end of the horizontal adjusting table is connected with the rotary adjusting table, and the upper end of the rotary adjusting table is connected with the machine tool. The device has the beneficial effects that the rotary adjusting table and the horizontal adjusting table are arranged, so that the circumference angle of the graphite electrode on an XY plane can be adjusted, and the angle of the graphite electrode on an XYZ space can be adjusted; according to the multi-angle fine adjustment graphite electrode, fine adjustment of multiple angles can be carried out when the graphite electrode carries out electric discharge machining on a product, so that more accurate positioning can be achieved when the product with a deep curved surface is machined, and the machining quality and the size precision of the product are guaranteed.

The invention relates to an abnormal discharge current detection method and device for electric spark discharge machining, and is applied to the technical field of discharge machining. A direct current-direct current power supply module is adopted as a current detection core element, has a stable voltage output characteristic and is sensitive to current fluctuation response, and a traditional Hall sensor is replaced; the problem of high-precision detection of small current in a strong electromagnetic interference environment is successfully solved; on the basis of current rising edge characteristic differences of abnormal discharge and normal discharge, two key time points are selected for voltage comparison, abnormal states such as excessive arc, arc, short circuit and micro open circuit can be accurately distinguished, and missed judgment and misjudgment are avoided; a reference value lookup table corresponding to different peak currents is established through experimental calibration to adapt to various medium and finish machining parameter scenes; and the detection branch adopts the design of an isolation diode and a current-limiting resistor, and is matched with pulse-type intermittent measurement of a controlled switch tube, so that shunting interference on a main discharge loop is avoided, and the stability of the processing process is ensured.

Provided is a device for controlling a wire electrical discharge machining apparatus, the device making it possible to improve machining precision even in machining in which a plurality of corner control segments overlap. A device for controlling a wire electrical discharge machining apparatus, the device comprising: a storage unit that stores a machining program and a prescribed plurality of corner control patterns that can be applied to each corner part; a control unit that performs corner control for switching between prescribed machining conditions on the basis of a corner shape during machining of a corner part; a calculation unit that calculates a corner control segment from the start point and the end point of the corner control; and a selection unit that, when the corner control segments calculated by the calculation unit overlap, selects one corner control pattern to perform in a prioritized manner from the storage unit.

The invention relates to apparatus and a method for use in creating a machining or polishing effect on a surface of an article located with respect to said apparatus, said apparatus including at least one electrode assembly including a base or plate and at least one deformable portion which is relatively moveable in response to contact being made with a surface of the said article so as to substantially take the shape profile impression of said surface of said article. This allows closer and contact across the said surface with the electrode assembly and hence allows improved granularity and quality of polishing or machining of said surface.

The invention relates to thermal effect simulation in electrical discharge machining, in particular to a simulation method for a temperature field and a thermal stress field in electrical discharge machining. The method comprises the steps of collecting data through discharge machining experiment parameters, analyzing a single pulse discharge waveform, carrying out material microstructure characterization through a scanning electron microscope and an electron back scattering diffraction technology, establishing a physical model comprising an electrode, a workpiece and a plasma channel, carrying out model simplification, and setting a heat conduction model and a heat source model. Electric and magnetic field boundary conditions and heat conduction and fluid heat transfer conditions of a discharge channel are set, thermodynamic coupling analysis is carried out in ABAQUS software, the distribution condition of a transient heat effect and a stress field in discharge machining is simulated, numerical solution is carried out in combination with experimental data, and therefore the change condition of the temperature of the surface of a workpiece and the change condition of the thermal stress field in the machining process are obtained. Through the method, the distribution of thermal stress can be accurately predicted, and a theoretical basis is provided for optimizing a processing technology and reducing generation of microcracks.

A wire electric discharge machine (100) has: a machining liquid control section (31) that temperature-controls a machining liquid (13), acquires a temperature difference between a first temperature at which a machining result is measured based on a temperature of the machining liquid (13) detected during machining and a second temperature at which machining is performed; a first control section that calculates a machining error between a size of the workpiece (W) after machining by a target size at the first temperature measurement based on the acquired temperature difference, a thermal expansion coefficient of the workpiece (W), and thermal expansion coefficients of an X-axis linear scale (2b) and a Y-axis linear scale (3b), corrects the target size in real time during machining by the calculated machining error, drives an X-axis table (2) having an X-axis drive section (2a) and a Y-axis table (3) having a Y-axis drive section (3a) based on an axis command value of the corrected target size; and a second control section that performs a pass / fail determination of machining performed by the corrected target size, and changes the axis command value in the case of failure.

To provide a wire electric discharge machine that can extend a service life of a filter 32, even when subjecting an aluminum-based material to electric discharge machining.SOLUTION: A wire electric discharge machine (10) according to an embodiment in the disclosure subjects an aluminum-based material to electric discharge machining. A processing liquid used for electric discharge machining in the wire electric discharge machine includes one or more cations selected from potassium ions, calcium ions, sodium ions, and magnesium ions, and one or more anions selected from sulfate ions, sulfite ions, disulfite ions, hydrogen sulfite ions, hydroxide ions, nitrate ions, and nitrite ions.SELECTED DRAWING: Figure 1