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Cooled roller, thin strip shaped magnetic material, magnetic powder and adhesive magnet

A thin strip and roller technology, applied in the fields of cooling rolls, thin strip magnet materials, magnet powder and bonded magnets, can solve the problems of reduced corrosion resistance, low magnetic properties, etc.

Inactive Publication Date: 2005-08-10
SEIKO EPSON CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, bonded magnets manufactured using such magnet powders can only obtain low magnetic properties, and the corrosion resistance will also be reduced.

Method used

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  • Cooled roller, thin strip shaped magnetic material, magnetic powder and adhesive magnet
  • Cooled roller, thin strip shaped magnetic material, magnetic powder and adhesive magnet
  • Cooled roller, thin strip shaped magnetic material, magnetic powder and adhesive magnet

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0220] manufacture Figure 1 ~ Figure 3 Cooling roll with dimple correction device on the peripheral surface shown, preparation of a cooling roll with this figure 1 The quenched ribbon manufacturing apparatus of the configuration shown.

[0221] The cooling roll was manufactured in the following manner.

[0222] First, prepare copper (thermal conductivity at 20°C: 395W·m -1 ·K -1 , thermal expansion rate at 20°C: 16.5×10 -6 K -1 ) made of a roller base material (diameter 200 mm, width 30 mm), the peripheral surface thereof was subjected to cutting processing to form approximately a mirror surface (surface roughness Ra: 0.07 μm).

[0223] Subsequently, cutting is further performed to form a plurality of substantially parallel grooves with respect to the rotation direction of the roller base material.

[0224] After the grooves are formed in this way, a remaining portion is formed between the grooves arranged in parallel as a convex line.

[0225] Form ZrC ceramics (heat...

Embodiment 2~7

[0231] In addition to making the shape of the grooves and ribs take as Figure 13 , Figure 14 Except for the shape shown, other cooling rolls were produced in the same manner as in Example 1. At this time, the average width of the grooves, the average width of the ridges, the average depth of the grooves (the average height of the ridges), and the average pitch of the grooves (ridges) arranged in parallel were varied, and six types were manufactured. Cool the rolls. Both use a turntable with three cutting tools at equal intervals, and form three parallel grooves at approximately constant pitches on each part of the peripheral surface. The angle θ formed between the longitudinal direction of the groove and the direction of rotation of the cooling roll was 5° in either case. The cooling rolls of the quenching ribbon apparatus used in Example 1 were replaced with these cooling rolls one by one, and the quenching ribbons were produced in the same manner as in Example 1.

Embodiment 8

[0233] In addition to taking the shape of the grooves and ribs as Figure 15 , Figure 16 Except for the shown shape, other cooling rolls were manufactured in the same manner as in Embodiment 2, and the cooling rolls of the quenched strip manufacturing device were replaced with the chilled rolls, and the quenched strips were produced in the same manner as in Example 1. The angle θ formed by the longitudinal direction of the groove and the rotation direction of the cooling roller 1 , θ 2 , either of which is 15°.

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Abstract

A melt spinning apparatus (1) is provided with a tube (2) having a nozzle (3) at the bottom thereof, a coil (4) for heating the tube and a cooling roll (5) having a circumferential surface (53) in which dimple correcting means is provided. A melt spun ribbon (8) is formed by injecting the molten alloy (6) from the nozzle (3) so as to be collided with the circumferential surface (53) of the cooling roll (5) in an inert gas atmosphere (ambient gas) such as helium gas, so that the molten alloy (6) is cooled and then solidified. In this process, dimples to be produced on a roll contact surface of the melt spun ribbon are divided by the dimple correcting means, thereby preventing formation of huge dimples.

Description

technical field [0001] The present invention relates to cooling rolls, thin strip magnet materials, magnet powder and bonded magnets. Background technique [0002] As magnet materials, rare earth magnet materials composed of alloys containing rare earth elements exhibit high performance when used in motors and the like due to their high magnetic properties. [0003] Such a magnet material is manufactured, for example, by a quenching method using a quenching ribbon manufacturing apparatus. This method will be described below. [0004] Figure 23 It is a schematic cross-sectional side view of the vicinity of the point where the molten metal hits the cooling roll in a conventional single-roll method manufacturing magnet material (quenched ribbon manufacturing device). [0005] As shown in the figure, a magnet material having a predetermined alloy composition (hereinafter referred to as "alloy") is melted, and the molten metal 60 is ejected from a nozzle (not shown) Figure 23...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D11/06B22F1/00B22F9/04H01F1/057H01F1/06H01F1/08H01F41/02
CPCY10T428/2938H01F1/0579B82Y25/00Y10T428/12431B22D11/0611B22F2998/10H01F1/0571Y10T428/2949B22D11/0651Y10T428/12389H01F1/0578Y10T428/12993B22F9/10B22F9/04H01F41/02
Inventor 新井圣加藤洋
Owner SEIKO EPSON CORP