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High-frequency magnetic material, and method of manufacturing the high-frequency magnetic material

A magnetic material, high frequency technology, applied in the direction of inductor/transformer/magnet manufacturing, inorganic material magnetism, thin material processing, etc., can solve the problem of lack of long-term thermal stability of magnetic characteristics, and achieve the effect of improving long-term thermal stability

Active Publication Date: 2006-08-02
KK TOSHIBA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] Existing high-frequency magnetic materials have the problem of lack of long-term thermal stability of magnetic properties under high temperature and high humidity

Method used

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  • High-frequency magnetic material, and method of manufacturing the high-frequency magnetic material
  • High-frequency magnetic material, and method of manufacturing the high-frequency magnetic material
  • High-frequency magnetic material, and method of manufacturing the high-frequency magnetic material

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no. 1 Embodiment approach

[0022] Next, the high-frequency magnetic material obtained by the first embodiment of the present invention will be described.

[0023] The high-frequency magnetic material of this embodiment contains metal particles composed of at least one of Fe, Co, or an alloy based on them, and an oxide phase. The oxide phase is a solid solution of a metal oxide having a higher solid solution valence than the metal oxide of the main phase in the main phase composed of a hardly reducible metal oxide.

[0024] Examples of alloys based on Fe and Co (Fe-based alloys, Co-based alloys) include alloys containing at least one of Fe and Co, part of which is substituted with other metals. In addition, it is preferable that the total amount of Fe and Co in such an alloy is 50 atomic % or more of the whole alloy.

[0025] figure 1 It is a schematic cross-sectional view of the thickness direction of the high-frequency magnetic material 3 . The high-frequency magnetic material 3 has magnetic metal p...

no. 2 Embodiment approach

[0050] As crystals constituting high-frequency magnetic materials, in addition to hardly reducible metal oxide crystals and oxides with large valences and metal particles, complex oxides (solid solutions) composed of hardly reducible metals and Fe or Co oxides may be included. crystallization. A high-frequency magnetic material in which such a composite oxide remains constitutes a second embodiment of the present invention. This composite oxide is not an oxide simply mixed with several kinds of oxides and reinforced with a resin, but an oxide containing two or more metals as constituent elements. It is possible to discriminate (analyze) "composite oxides" and "two simple mixed and reinforced oxides" by X-ray diffraction, EPMA (electron probe microanalysis), EDX (energy dispersive X-ray fluorescence spectrometer), etc.

[0051] In addition, in the reduction step described below, the composite oxide composed of a hardly reducible metal, an oxide having a large valence number, a...

no. 3 Embodiment approach

[0055] Next, a method for producing a high-frequency magnetic material according to a third embodiment of the present invention will be described.

[0056] The manufacturing method preferably has the following 2 steps:

[0057] Step 1: Manufacturing a hardly reducible metal oxide powder (A), a metal oxide powder (B) containing at least one of Fe or Co, and an oxide (C) having a large valence The molar ratio of A:B=1:9 to 9:1 with a metal oxide containing at least one kind of Fe or Co is a composite oxide, such as a step of solid solution;

[0058] Step 2: A step of reducing the composite oxide to precipitate metal particles composed of at least one of Fe, Co, or an alloy of the two within the composite oxide particles or at the particle boundaries.

[0059] This production method is a method in which a composite oxide is produced in step 1, and predetermined metal particles are precipitated by reduction in step 2.

[0060] First, step 1 will be described. In step 1, the hardl...

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Abstract

The invention provides a high-frequency magnetic material with high heat stability which can be used on a high-frequency which is more than 10MHZ, in particular more than 100 MHz, and a manufacturing method of high-frequency magnetic material which can achieve high production efficiency. The high-frequency magnetic material comprises a metal particle which is constituted by one of Fe and Co, an alloy particle which is on the basis of at least one of Fe and Co and oxide phase. The oxide phase comprises a main phase which is constituted by metal oxide which has different reducing property and metal oxide whose valence number is bigger than the metal oxide which has different reducing property, and the metal oxide with big valence number is solid dissolved in the main phase.

Description

technical field [0001] The present invention relates to a high-frequency magnetic material effective for magnetic components and the like used in a high-frequency range ranging from 10 MHz to GHz, particularly from 100 MHz to GHz, and a method for producing the same. technical background [0002] In recent years, the use of magnetic material parts has been expanding, and its importance has also increased. If one example of its use is given, an inductance element, an electromagnetic wave absorber, a magnetic ink, and the like can be mentioned. For example, ferrite, amorphous alloy, etc. are mainly mentioned as a magnetic material for inductor elements used in the high frequency range of 1 MHz or more. These magnetic materials show no loss in the region of 1MHz to 10MHz (small imaginary part of magnetic permeability (μ")) and good magnetic properties with high real part of magnetic permeability (μ'). However, such magnetic materials have good magnetic properties above 10MHz ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F1/01H01F41/00H01F17/00
CPCH01F17/0006H01F1/33H01F1/22H01F2017/0066Y10T428/256Y10T428/32H01F1/04
Inventor 末永诚一深泽孝幸末纲伦浩原田耕一
Owner KK TOSHIBA