Portable Bucky solar battery assembly and its manufacture method
A portable, unit battery technology, applied in the field of solar cells, can solve the problems of immobile, unportable, and bulky batteries, and achieve the effects of easy folding and unfolding, simple and easy process operation, and novel product structure
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Embodiment 1
[0044] see Figure 1-5 , and its preparation process is as follows:
[0045] 1) Prepare a composite layer of cloth 1 and polymer film 2 on a laminator, and control the temperature to melt the polymer film.
[0046] 2) Cut off the part of the upper layer of cloth or cloth / polymer film composite layer corresponding to the light-receiving part of the unit cell (see 3 figure 1 ); if there is only polymer film on the upper layer, there is no need to cut and leave holes.
[0047] 3) Perforate 6 on the fluoroplastic film 5 around the unit cells 4 packaged with fluoroplastic film (see figure 2 ).
[0048] 4) Connect each unit cell with a wire; the wire connection is sealed and protected with epoxy resin (ie, A / B glue).
[0049] 5) Stack the lower layer (cloth, polymer film or polymer film / cloth composite layer) 7, the unit cell sheet 4 and the upper layer (cloth, polymer film or Cloth / polymer film composite layer) 12 materials, so that the light-receiving part of the unit cell s...
Embodiment 2
[0055] Its preparation process is similar to Example 1, in Example 2, see Figure 5 , the polyester cloth with PU adhesive (500g / cm 2 )1 and EVA film (containing 15% VA, cross-linking degree of 85%, thickness of 0.2mm, transparent, fast-curing type) 2 are laminated at 100°C for 3 minutes to form a composite layer in advance. Cut off half of the polyester cloth / EVA film composite layer at the light-receiving position of the corresponding unit cell to form a cavity 3 for use as the upper layer; the other half of the polyester cloth 72 / EVA film 71 composite layer is reserved as the lower layer . Drill holes 6 around the fluoroplastic film 5 of the unit cell sheet 4 encapsulated with the ETFE film. Connect each unit battery piece 4 in the assembly with a flat copper wire, and seal and protect the connection of the wires with epoxy resin (ie, A / B glue). Stack the materials from bottom to top in the following order: Polyester cloth / EVA film composite layer-unit cell sheet-EVA fil...
Embodiment 3
[0057] Its preparation process is similar to embodiment 1, and in embodiment 3, nylon cloth (1000g / cm 2 ) and EVA film (containing 20% VA, 90% cross-linking degree, 0.5mm thick, translucent, fast-curing type) at 90°C for 5 minutes to form a composite layer in advance. Cut out the composite layer at the light-receiving position of the corresponding unit cell sheet in the nylon cloth / EVA film composite layer. Drill round holes around the fluoroplastic film of the unit cells that have been packaged with F30 film. Properly connect each unit cell in the assembly with flat copper wire, and seal and protect the wire connection with epoxy resin (ie A / B glue). Stack the materials from bottom to top in the following order: nylon cloth / EVA film composite layer-unit battery sheet-nylon cloth. Use adhesive tape to stick the light-receiving part of the unit cell. A stainless steel wire with a diameter of 3 mm is placed where the fold is required. First raise the temperature to 100°C a...
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