Surface quenching process based on grinding

A surface quenching and grinding technology, applied in the field of surface quenching process based on grinding and grinding and hardening processing technology, can solve problems affecting the uniformity of the depth of the hardened layer on the surface of the workpiece, resource and energy consumption, ecological environment pollution, and increase heat treatment. Equipment and personnel investment, etc., to achieve the effect of reducing the investment in heat treatment equipment and personnel, reducing processing procedures, and promoting sustainable development

Inactive Publication Date: 2007-05-30
JIMEI UNIV +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the current mechanical manufacturing process still has the following problems: (1) It is difficult to achieve process concentration in mechanical processing and surface heat treatment, which affects and restricts the improvement of processing automation; (2) The thermal and mechanical effects generated in the grinding process It will damage the surface quality of the parts and affect its performance; (3) The conventional surface heat treatment process increases the investment of special heat treatment equipment and personnel, the consumption of resources and energy, and the pollution of the ecological environment by heat treatment emissions
However, when using single-pass plunge grinding, due to the change of grinding depth during the cutting-in and cutting-out process of the grinding wheel, the grinding heat and the surface heating temperature of the workpiece will change, which will cause the hardening of the cutting-in section and the cutting-out section of the grinding wheel on the workpiece. Changes in the layer depth directly affect the uniformity of the depth of the hardened layer on the surface of the workpiece, which seriously restricts the engineering application of the grinding hardening process

Method used

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  • Surface quenching process based on grinding

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Effect test

Embodiment 1

[0028] The surface is hardened by double-pass reciprocating grinding, the grinding speed is 26.3m / s, the grinding depth is 0.5mm, the workpiece feed speed is 1.3m / min, and the cooling method is air cooling.

Embodiment 2

[0030] The surface is hardened by double-pass reciprocating grinding, the grinding speed is 20.3m / s, the grinding depth is 0.2mm, the workpiece feed speed is 0.2m / min, and the cooling method is air cooling.

Embodiment 3

[0032] The surface is hardened by double-pass reciprocating grinding, the grinding speed is 34.3m / s, the grinding depth is 1mm, the workpiece feed speed is 1.2m / min, and the cooling method is dry air cooling.

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Abstract

The invention discloses a surface quenching technique based on abrading, which is characterized by the following: adopting cutting-typed abrasion and reciprocal abrasion pattern; setting the abrading speed between 20m / s and 35m / s with abrading depth between 0.2mm and 1.0mm; making the giving speed of working piece between 0.2m / min and 1.4m / min; freezing at dried pattern.

Description

technical field [0001] The invention relates to a grinding and hardening process, in particular to a grinding-based surface hardening process, which belongs to the technical field of grinding and surface hardening integrated manufacturing. Background technique [0002] In the manufacturing process of electromechanical parts, in order to improve the performance of materials, improve the wear resistance and fatigue strength of parts, and ensure the overall toughness of parts, surface heat treatment is often required. In order to obtain the predetermined machining accuracy and surface quality, the parts after heat treatment usually need to be ground. However, the current mechanical manufacturing process still has the following problems: (1) It is difficult to achieve process concentration in mechanical processing and surface heat treatment, which affects and restricts the improvement of processing automation; (2) The thermal and mechanical effects generated in the grinding proc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D1/06B24B1/00
Inventor 刘菊东王贵成许志龙陈康敏侯达盘王大镇皮钧曾伟民张玉周
Owner JIMEI UNIV
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