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Heat resistant lithium grease composition and a small motor reduced noise bearing

Inactive Publication Date: 2009-01-29
OKAMURA SEIJI +3
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0005]According to the invention, a heat resistant and noise-reduction grease composition that is desirably used in a bearing for a small motor is provided. In another aspect of the invention, a sealed bearing containing the grease composition is provided which is desirably installed in small motor to reduce the rotation noise of the motor in use.
[0011]The heat-resistant lithium grease composition is desirably sealed in a small motor bearing to reduce noise. The resulting composition has superior attachment to a metal surface. As a result in use, a protective film forms quickly and evenly on the bearing metal surfaces. The protective film can be maintained at a high temperature, which contributes to a longer operating life of the bearing. Furthermore, the composition has an advantageous dispersibility and resolvability of the additives in the base oil which keeps the noise low during operation of a motor using the sealed bearing according to the invention.

Problems solved by technology

Such devices makes a quick change in its rotation speed.
This lithium-soap-ester grease, however, tends to spatter and has a problem of damaging a recording medium if it is used as is.

Method used

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  • Heat resistant lithium grease composition and a small motor reduced noise bearing
  • Heat resistant lithium grease composition and a small motor reduced noise bearing
  • Heat resistant lithium grease composition and a small motor reduced noise bearing

Examples

Experimental program
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examples 1 to 10

[0030]As a thickener, lithium soap synthesized from lithium hydroxide, a long-chain fatty acid mixture with 26 to 32 carbon atoms containing 28-carbon-atom montanic acid as a substantial component, stearic acid and 12-hydroxystearic acid was employed.

[0031]As a base oil, polymer ester oils with a viscosity (40° C.) of approximately 800 mm2 / s (Examples 1-6) and of approximately 140 mm2 / s (Examples 7-10) were used. As a synthetic ester oil, a tetraester oil (pentaerythritol ester) was used.

[0032]As a synthetic hydrocarbon oil, poly-α-olefin oil was adopted.

[0033]As a synthetic ether oil, an alkyl diphenyl ether oil was adopted.

[0034]Moreover, alkyl diphenylamine was employed as an antioxidant, and calcium sulphonate was employed as an anticorrosive agent.

[0035]The components were mixed in ratios as shown in Table 1, and heated to 220 to 230° C. while agitating until the entire mixture became fluid. Each was poured into a stainless container so as to have a thickness of 3 to 5 mm and c...

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Abstract

A heat-resistant noise-reduction grease and a bearing containing the grease for a small motor such as a motor for imaging equipment such as a blower fan and motor bearing for a household electrical appliance such as an air conditioner, which is eco-friendly and excellent in noise-reduction properties is provided.The heat-resistant lithium grease composition is composed of 5 to 20% by weight of a thickener and 95 to 80% by weight of a base oil, wherein long-chain fatty acid lithium soap with 26 to 32 carbon atoms and lithium soap comprising a higher fatty acid with 10 to 20 carbon atoms and / or a higher hydroxyfatty acid with one or more hydroxyl groups and 10 or more carbon atoms are used as the thickener, and the base oil contains, as a main component, polymer ester oil (A) in which 8 or more ester groups are arranged in comb tooth form on one side of chain molecules of oil constituted with 8 or more carbon atoms, which is expressed by the following general formula:(where each of R1, R2, R3 and R4 represents an alkyl group, x represents an integer satisfying x≧2, and y represents an integer satisfying y≧2).and the base oil has a viscosity (40° C.) of 30 to 100 mm2 / s.

Description

TECHNICAL FIELD[0001]The present invention relates to a heat resistant grease composition for motor bearings for small motors, particularly home electric appliances such as an air conditioner, motor bearings for imaging equipment such as blower fan and the like, and more specifically to a heat resistant, noise reduction grease sealed in a bearing for a small motor to reduce the rotation noise of the motor.BACKGROUND ART[0002]Generally the use of greases sealed in a bearing is known. The prior art shows a grease composition in which 8 or more ester groups are arranged in a comb tooth form on one side of the chain molecules of oil composed of 8 or more carbon atoms. The grease is formed by adding a urea thickener to a base oil in which a synthetic hydrocarbon oil and a synthetic ester oil are mixed in a weight ratio of 0.65-0.75:0.35-0.25. See Japanese Patent No. 3514574 and U.S. Pat. No. 5,910,470. This grease is sealed in a ball bearing that supports a belt driven pulley placed in t...

Claims

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Application Information

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IPC IPC(8): C10M105/36
CPCC10M169/02C10N2250/10C10M2203/1025C10M2205/0206C10M2205/0265C10M2207/0406C10M2207/1256C10M2207/1285C10M2207/1296C10M2207/2825C10M2207/2835C10M2209/0863C10M2215/064C10M2215/1026C10M2219/044C10N2210/02C10N2220/021C10N2220/022C10N2230/00C10N2230/08C10N2230/76C10N2240/02C10M169/06C10N2010/04C10N2020/02C10N2020/04C10N2030/00C10N2030/08C10N2040/02C10N2050/10C10N2030/76
Inventor OKAMURA, SEIJIAKIYAMA, MOTOHARUHASHIMOTO, SEIJIIWAMATSU, HIROKI
Owner OKAMURA SEIJI
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