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Aerogels containing silicon bonded polymers

a technology of aerogels and polymers, which is applied in the field of aerogels containing silicon bonded polymers, can solve the problems of inability to produce transparent aerogel composites, collapse of filigranes, and inability to use the mixture generally used to prepare xerogels to prepare aerogels, so as to improve various physical and mechanical properties

Inactive Publication Date: 2010-06-24
ASPEN AEROGELS INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention provides methods for producing flexible, solvent-filled, nanostructured gel monoliths and composite sheets using fiber reinforcement and ormosil as the matrix material. The ormosil formulation is derived from a sol-gel process and can improve various physical and mechanical properties of the resulting aerogel monolith. The invention also provides a method for co-condensation of trialkoxysilyl end capped linear polymer with a silica precursor to further increase flexibility and reduce cracking during the preparation process. The resulting aerogel composite has improved handling, reduced dustiness, and reduced elasticity. The invention also provides a method for making a linear polymer bonded ormosil fiber reinforced flexible composite to further increase flexibility and reduce dustiness. The resulting aerogel composite has improved mechanical properties and low thermal conductivity.

Problems solved by technology

Yet it is inherently impossible to produce transparent aerogel composite, due to the presence of macro scale phase separation in these materials.
This results in the collapse of the filigrane, the highly porous inorganic network of the wet gels.
Stated differently, the solutions or mixtures generally used to prepare a xerogel cannot be used to prepare an aerogel simply by altering the drying conditions because the resultant product will not automatically have a density of an aerogel.

Method used

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  • Aerogels containing silicon bonded polymers
  • Aerogels containing silicon bonded polymers
  • Aerogels containing silicon bonded polymers

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0067]This example illustrates the formation of a triethoxysilyl terminated polyether. 46.0 g of 3-isocyanatopropyltriethoxysilane was added to a mixture of 400 g of amine-terminated polyoxypropylene diols (Jeffamine®XTJ510, Mw=4000, commercially available from Hutsman corporation) and 400 ml of anhydrous THF, following by vigorous stirring at ambient temperature. The completion of this reaction can be monitored by IR spectroscopy. It was observed that the strong and narrow band at 2274 cm−1 assigned to the vibration of isocyanate group of the to 3-isocyanatopropyltriethoxysilane disappeared at the end of the reaction (approx 1 hour). Example 1 serves as an exemplar for the source of the linear polymer.

example 2

[0068]This example illustrates the formation of a triethoxysilyl terminated polyoxypropylene. 49.47 g of 3-isocyanatopropyltriethoxysilane (Aldrich) was added to a mixture of 200 g of amine-terminated polyoxypropylene diols (Jeffamine® D2000, Mw=2000, commercially available from Hutsman corporation) and 200 ml of anhydrous THF, following by vigorous stirring at ambient temperature. The completion of this reaction can be monitored by IR spectroscopy. It was observed that the strong and narrow band at 2274 cm−1 assigned to the vibration of isocyanate group of the to 3-isocyanatopropyltriethoxysilane disappeared at the end of the reaction (less than 0.5 hour). Example 2 serves as an exemplar for the source of the linear polymer.

example 3

[0069]This example illustrates the formation of a polyoxypropylene modified silica aerogel monolith with 5 wt % loadings of polyoxypropylene (Mw2000). 25 g of water were added to a mixture of 52.7 g tetramethylorthosilicate (TMOS), 1.7 g of the polymer from Example 2 and 350 ml of methanol, following by 1 hour mixing at ambient temperature. The combination was gelled by addition of 0.6 g formamide and 6.0 g ammonia methanol solution (15.4 wt % ammonia). The resultant gels were first aged in ammonia ethanol solution (4.85 wt %) at ambient temperature, followed by aging in hexamethyldisilazane (5% v / v) solution for 3 days at ambient temperature. The gels remained highly transparent after CO2 supercritical extraction. The average thermal conductivity of the resultant aerogel monoliths was 13.1 mW / m·K under ambient conditions, and the average density of these monoliths was 0.07 g / cm3.

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Abstract

The invention provides reinforced aerogel monoliths as well as fiber reinforced composites thereof for a variety of uses. Compositions and methods of preparing the monoliths and composites are also provided.

Description

CROSS-REFERENCES TO RELATED APPLICATIONS[0001]This application claims benefit of priority from U.S. Provisional Patent Application 60 / 534,803, filed Jan. 6, 2004, and this application claims the benefit of and is a continuation of U.S. Non-provisional patent application Ser. No. 11 / 030,395, filed Jan. 5, 2005 both of which are hereby incorporated in their entirety as if fully set forth.FIELD OF THE INVENTION[0002]The inventions described herein relate to producing solvent filled, nanostructured gel monolith and flexible blanket composite sheet materials. These materials become nanoporous aerogel bodies after all mobile phase solvents are extracted via a process such as hypercritical solvent extraction (supercritical fluid drying). Formulations and manufacturing processes relating to the composites and aerogel bodies are provided, along with methods of using them based on their improved mechanical properties.BACKGROUND OF THE INVENTION[0003]Aerogels describe a class of material based...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): E04B1/74C08J9/28D04H1/42
CPCC01B33/155C01B33/158C01B33/1585D04H1/42C08K9/08C08L83/10C08G65/336
Inventor OU, DUAN LIGOULD, GEORGE L.
Owner ASPEN AEROGELS INC