Method for treatment of iron-based metal surface exposed to superheated steam

a technology of superheated steam and iron-based metals, applied in the direction of corrosion diminishing boiler components, etc., can solve the problems of irregular stop of power plants, affecting the reliability or maintenance of plants, reducing the generation efficiency or increasing maintenance and repair costs, etc., to reduce the frequency of irregular stop, improve reliability and operation efficiency, and reduce maintenance costs

Inactive Publication Date: 2012-06-14
CHUBU ELECTRIC POWER CO INC +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Benefits of technology

[0012]By the treatment method according to the invention, the formation and growth of steam oxide scale is suppressed on an iron-based metal surface exposed to superheated steam. As the result, it is possible to reduce the frequencies of irregular stop and chemical cleaning of a plant (a power ...

Problems solved by technology

The exfoliated steam oxide scale can be deposited at U-bent or other portions of the steam pipes to occlude them or can strike against turbine blades to damage them, thereby stopping the power plants irregularly and therefore reducing the generation efficiency or increasing the maintenance and repair costs.
Thus, the formation and growth of steam oxide scale on the inner surfaces of steam or other pipes can cause problems relating to plant reliability or maintenance.
Formation and growth of steam oxide scale, which could be considered a corrosion phenomenon by high temperature steam, cannot be suppressed by conventional anticorrosion using a deposition coating, a neutralizing amine such as morpholine, cyclohexylamine or a film-forming amine.
However, for performing chemical cleaning, a large-scale work can be required in which only a steam piping ...

Method used

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  • Method for treatment of iron-based metal surface exposed to superheated steam
  • Method for treatment of iron-based metal surface exposed to superheated steam
  • Method for treatment of iron-based metal surface exposed to superheated steam

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[0037]The invention will be specifically described with reference to the following examples, which are not intended to limit the scope of the invention in any way.

[0038]In the following working and comparative examples, a pipe alloy steel STPA24 (chromium-molybdenum steel) was cut into pieces of 7×100×1 mm, which were used as (iron-based metal) test specimens after polishing with a coated abrasives up to number 400 and defatting with acetone.

[0039]The surface-treatment agents and the treatment conditions used in the examples are given in Tables 1 and 2, respectively.

TABLE 1Surface-treatment agentsComponents and concentrationsAIn a demineralized waterGluconic acid270 mg / LMonoethanolamine450 mg / LMorpholine300 mg / LBIn a demineralized waterTartaric acid300 mg / LMonoethanolamine1500 mg / L CIn a demineralized waterSodium tartrate dihydrate600 mg / LTetraethylenepentamine 30 mg / LSodium hydroxide200 mg / L

TABLE 2Treatment conditionsConditionSurface-treatmentTreatmentTreatment timeNo.agenttemperat...

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Abstract

The present invention provides a surface treatment method for suppressing the formation and growth of superheated steam oxide scale on an iron-based metal surface exposed to superheated steam, comprising treating said iron-based metal surface with a surface-treatment agent which comprises a polyoxy saturated aliphatic mono- or di-carboxylic acid or a salt thereof and an amine compound represented by the following formula (I):
Z(CH2CH2NH)nCH2CH2NH2  (I)
wherein Z represents H or OH or NH2 group, and n is an integer of 0-5.

Description

TECHNICAL FIELD[0001]The present invention relates to a method for treatment of an iron-based metal surface exposed to superheated steam. More particularly, the invention relates to a surface treatment method for suppressing the formation and growth of steam oxide scale on an iron-based metal surface exposed to superheated steam.BACKGROUND ART[0002]The inner surfaces of steam pipes, such as superheater pipes, main steam pipes, reheater pipes, reheat steam pipes of thermal power plants and the like, are exposed to superheated steam, which is generated by superheating with superheaters or reheaters, saturated steam produced in boilers. Therefore, the inner surfaces are oxidized and coated with steam oxidation scale during a long period of operation. Since the steam pipe base materials (iron-based metals) are different in thermal expansion coefficient from steam oxide scale, thermal stress occurs between them by change in temperature at the start and the stop of the boilers, thereby ex...

Claims

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Application Information

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IPC IPC(8): C23G1/02
CPCC23F11/143C23F11/10C23F11/08C23F14/02F22B37/025
Inventor ABE, YOSHIYUKIMIYAJIMA, MASAMICHIMARUGAME, KAZUOYOSHIDA, MASAKISHIMIZU, YUJI
Owner CHUBU ELECTRIC POWER CO INC
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