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Photovoltaic devices and method of making

a technology of photovoltaic devices and manufacturing methods, applied in the field of photovoltaic devices, can solve the problems of loss of performance, low conversion efficiency of thin film solar cells, and limiting the conversion efficiency of pv devices

Inactive Publication Date: 2014-09-04
FIRST SOLAR INC (US)
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patent proposes a photovoltaic device that includes a buffer layer, a window layer, and an interlayer interposed between the transparent conductive oxide layer and the window layer. The interlayer includes a metal species selected from the group consisting of gadolinium, beryllium, calcium, barium, strontium, scandium, yttrium, hafnium, cerium, lutetium, lanthanum, and combinations thereof. The technical effects of this patent include improved photovoltaic device efficiency, increased durability, and reduced costs.

Problems solved by technology

However, thin film solar cells may have low conversion efficiencies.
Absorption of light by the window layer may be one of the phenomena limiting the conversion efficiency of a PV device.
However, for most of the thin-film PV devices, if the window layer is too thin, a loss in performance can be observed due to low open circuit voltage (VOC) and fill factor (FF).

Method used

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  • Photovoltaic devices and method of making

Examples

Experimental program
Comparison scheme
Effect test

example 1

Method of Manufacturing a Cadmium Telluride Photovoltaic Device Including an Interlayer Between the Buffer Layer and the CdS Layer

[0081]The method of making the photovoltaic device was similar to the Comparative Example 1, except a capping layer of varying thickness (3 nm and 6 nm) was deposited by sputtering on the ZTO buffer layer to form an interlayer, prior to the deposition of the CdS layer. The capping layer included elemental gadolinium, elemental calcium, elemental strontium, hafnium oxide, or yttrium oxide.

[0082]FIG. 9 illustrates the device efficiency values (normalized with respect to Comparative Example 1) for devices with and without an interlayer. As illustrated in FIG. 9, the efficiency values showed improvement for the devices including Ca, Sr, or Gd-based interlayer, when compared to the device without the interlayer (Comparative Example 1). Further, the efficiency values for devices including Y or Hf-based interlayers were comparable to the efficiency value for the...

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PUM

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Abstract

A photovoltaic device is presented. The photovoltaic device includes a buffer layer disposed on a transparent conductive oxide layer; a window layer disposed on the buffer layer; and an interlayer interposed between the transparent conductive oxide layer and the window layer. The interlayer includes a metal species, wherein the metal species includes gadolinium, beryllium, calcium, barium, strontium, scandium, yttrium, hafnium, cerium, lutetium, lanthanum, or combinations thereof. A method of making a photovoltaic device is also presented

Description

BACKGROUND[0001]The invention generally relates to photovoltaic devices. More particularly, the invention relates to photovoltaic devices that include an interlayer, and methods of making the photovoltaic devices.[0002]Thin film solar cells or photovoltaic (PV) devices typically include a plurality of semiconductor layers disposed on a transparent substrate, wherein one layer serves as a window layer and a second layer serves as an absorber layer. The window layer allows the penetration of solar radiation to the absorber layer, where the optical energy is converted to usable electrical energy. The window layer further functions to form a heterojunction (p-n junction) in combination with an absorber layer. Cadmium telluride / cadmium sulfide (CdTe / CdS) heterojunction-based photovoltaic cells are one such example of thin film solar cells, where CdS functions as the window layer.[0003]However, thin film solar cells may have low conversion efficiencies. Thus, one of the main focuses in th...

Claims

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Application Information

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IPC IPC(8): H01L31/032H01L31/18
CPCH01L31/18H01L31/0321H01L31/022466H01L31/073Y02E10/543Y02P70/50H01L31/022475H01L31/022483
Inventor LIANG, YONGCAO, JINBOHUBER, WILLIAM HULLINGER
Owner FIRST SOLAR INC (US)