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Brass alloy and method for manufacturing the same

a technology of brass alloy and manufacturing method, which is applied in the field of brass alloy, can solve the problems of easy dezincification corrosion phenomenon, easy dissolution in the form of solid or gas, and large damage to human hematopoietic and nervous systems, and achieve the effects of easy cutting, good dezincification resistance, and convenient tensile strength and elongation

Inactive Publication Date: 2015-07-23
METAL INDS RES & DEV CENT
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention is a brass alloy that can be used to make products like faucets and bathroom accessories. It is made by adding different metals to a brass alloy and using a high-frequency melting furnace. The resulting brass alloy has good machining properties, is strong, and can resist damage from water. It is also easy to cut and does not contain any harmful materials like lead. This makes it a suitable replacement for traditional leaded brass.

Problems solved by technology

However, during manufacturing or using of the leaded brass, lead is easily dissolved out in the form of solid or gas.
Medical research points out that lead causes a great damage to human hematopoietic and nervous systems, and especially kidneys and other organs of children.
In addition, when zinc content in brass alloy exceeds 20 wt %, a dezincification corrosion phenomenon occurs easily.
The dezincification severely destroys the structure of the brass alloy, reduces surface strength of a brass product so as to even leads to perforating of a brass pipe, and thus the dezincification greatly reduces a service life of the brass product and causes usage problems.

Method used

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  • Brass alloy and method for manufacturing the same
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  • Brass alloy and method for manufacturing the same

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Embodiment Construction

[0015]With a method for manufacturing a brass alloy according to an embodiment of the present invention, the brass alloy has machinability equivalent to that of a conventional leaded brass, desirable tensile strength and elongation, and good dezincification resistance, and does not contain lead, and therefore is a perfect alloy material to replace the conventional leaded brass to manufacture products. With its weight percentage counted as 100 wt %, the brass alloy includes the following elements: 60 wt % to 65 wt % of copper, 0.1 wt % to 0.35 wt % of bismuth, 0.15 wt % to 0.5 wt % of antimony, a balance of zinc, and an inevitable impurity. The brass alloy may further include one or a mixture of more than one selected from aluminum, tin, phosphorus, manganese, and boron, and total content of the selected mixture accounts for 0.2 wt % to 2 wt % of the brass alloy. In addition, during manufacturing, an inevitable impurity is brought into the brass alloy due to purity of a material, and...

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Abstract

A brass alloy, with a total weight percentage thereof counted as 100 wt %, includes the following elements: 60 wt % to 65 wt % of copper, 0.1 wt % to 0.35 wt % of bismuth, 0.15 wt % to 0.5 wt % of antimony, a balance of zinc, and an inevitable impurity.

Description

BACKGROUND[0001]1. Technical Field[0002]The present invention relates to a brass alloy, and in particular, to a brass alloy that does not contain lead, is easily cut, and resists dezincification.[0003]2. Related Art[0004]Generally, 38% to 42% of zinc is added to brass alloy used for processing. To be better processed, the brass usually contains 2% to 3% of lead to increase the strength and workability. The leaded brass alloy has desirable formability (making it easy to manufacture products of various shapes), machinability and attrition resistance, and is hence widely applied to machining components of various shapes. The leaded brass alloy accounts for a large share in the copper industry, and is recognized as an important basic material in the world. However, during manufacturing or using of the leaded brass, lead is easily dissolved out in the form of solid or gas. Medical research points out that lead causes a great damage to human hematopoietic and nervous systems, and especial...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C22C9/04B22D21/02C22C1/02
CPCC22C9/04B22D21/025C22C1/02
Inventor KANG, CHING-SHINGYEH, SUNG-WEISHIH, CHIN-HSIANG
Owner METAL INDS RES & DEV CENT
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