Unlock instant, AI-driven research and patent intelligence for your innovation.

Manufacturing method of die cutting roller, press cutting roller or indentation roller

A manufacturing method and technology of die-cutting rolls, which are applied in manufacturing tools, coatings, laser welding equipment, etc., can solve problems such as process parameters, and achieve the effect of reducing material costs and solving porosity and cracking.

Inactive Publication Date: 2007-08-29
许正仁
View PDF2 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to provide a manufacturing method of a die-cutting roller, a pressure-cutting roller or an indentation roller, which solves the problems of laser cladding powder metallurgy coating materials and process parameters, and overcomes the defects of the prior art

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Manufacturing method of die cutting roller, press cutting roller or indentation roller

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Embodiment 1, pressure cutting roll: low-cost high-carbon alloy steel roll φ9.9 inches × 32 inches;

[0028] The weight percentage of the main components of the material used in the temperature-controlled laser cladding metallurgical powder coating:

[0029] Vanadium V Carbon C Manganese Mn Silicon Si Chromium Cr Molybdenum Mo Sulfur S Iron Fe and Impurities High Vanadium Alloy Steel A 7% 1.6% 0.7% 1.0% 5.95% 2.3% 0 80.45%

[0030] The process parameters of temperature-controlled laser cladding high vanadium alloy steel metallurgical powder coating are:

[0031] Coating surface temperature setting 2200℃±50℃

[0032] Laser output power 2.5kw~6.0kw

[0033] Laser spot diameter 4mm

[0034] 40mm from focal length

[0035] Laser circular spot scanning line speed 4mm / s

[0036] Powder coating powder feeding rate 12g / min

[0037] WEDM burns 1 cubic inch of steel per hour, maintaining edge dimensions to an accuracy of ±0.001 inches.

Embodiment 2

[0038] Embodiment 2, pressure cutting roll: low-cost medium carbon alloy steel roll φ10 inches × 24 inches;

[0039] The weight percentage of the main components of the material used in the temperature-controlled laser cladding metallurgical powder coating:

[0040] Vanadium V Carbon C Manganese Mn Silicon Si Chromium Cr Molybdenum Mo Sulfur S Iron Fe High Vanadium Alloy Steel C 16.3% 3.4% 0.5% 0.8% 5.25% 1.7% 0.08% 71.97%

[0041] The process parameters of temperature-controlled laser cladding high vanadium alloy steel metallurgical powder coating are:

[0042] Coating surface temperature setting 1700℃±50℃

[0043] Laser output power 2.5kw~6.0kw

[0044] Laser spot diameter 6mm

[0045] 50mm from focal length

[0046] Laser circular spot scanning line speed 2mm / s

[0047] Powder coating powder feeding rate 8g / min

[0048] EDM burns away 1 cubic inch of steel per hour, maintaining edge dimensions to an accuracy of ±0.001 inches.

Embodiment 3

[0049] Embodiment 3, die-cutting belt creasing roll: low-cost low-carbon steel roll φ17 inches × 48 inches;

[0050] The weight percentage of the main components of the material used in the temperature-controlled laser cladding metallurgical powder coating:

[0051] Vanadium V Carbon C Manganese Mn Silicon Si Chromium Cr Molybdenum Mo Sulfur S Iron Fe High Vanadium Alloy Steel B 9.5% 2.7% 0.3% 1.0% 5.35% 2.1% 0.1% 78.95%

[0052] The process parameters of temperature-controlled laser cladding high vanadium alloy steel metallurgical powder coating are:

[0053] Coating surface temperature setting 2000℃±50℃

[0054] Laser output power 1.5kw~6.0kw

[0055] Laser spot diameter 5mm

[0056] 38mm from focal length

[0057] Laser circular spot scanning line speed 16mm / s

[0058] Powder coating powder feeding rate 14g / min

[0059] WEDM burns 1 cubic inch of steel per hour, maintaining edge dimensions to an accuracy of ±0.001 inches.

[0060] For medium and large die-cutting rol...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

A process for preparing the moulding-cutting roller, pressing-cutting roller or indentating roller includes making raw roller with carbon steel or alloy steel, preparing high-V alloy steel powder from V, C, Mn, Si, Cr, Mo, S and Fe, laser coating of said powder on the surface of raw roller, grinding and electrospark linear cutting to shape the cutting edges.

Description

(1) Technical field [0001] The invention relates to a method of laser cladding on the surface of a roller using low-carbon steel, medium-carbon steel, high-carbon steel, low-carbon alloy steel, medium-carbon alloy steel or high-carbon alloy steel as a blank, in particular to a die-cutting roller, A manufacturing method of temperature-controlled laser cladding powder metallurgy coating on the surface of pressure-cutting roller or creasing roller, which is used to manufacture high-vanadium alloy steel blades on the roller. (2) Background technology [0002] Existing die-cutting rollers, pressure-cutting rollers or creasing rollers are all made of high-carbon or high-alloy steel, which has high material costs, complicated machining and heat treatment processes, low service life, and product quality problems. The laser cladding method is a new technology, which can greatly reduce the material cost and improve the service life of the roller. However, laser surface powder metallu...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C23C24/10B23K26/34
Inventor 许正仁
Owner 许正仁