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Production method of tearing proof tyre fabric

A production method and cord fabric technology, which is applied in the chemical and textile fields, can solve the problems of high cost, poor temperature resistance, and many consumables, and achieve high rubber bonding strength, outstanding tear resistance, and good temperature resistance. Effect

Inactive Publication Date: 2008-07-23
SHANDONG HELON POLYTEX CHEM FIBER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The current skeleton material of the tear-resistant layer of the conveyor belt is mainly made of nylon material, using a more complex weaving structure, using a one-bath dipping method, and using ordinary RFL dipping liquid, which has the advantages of troublesome weaving, many consumables, and a square meter weight of the product. The shortcomings of large size, high cost, poor temperature resistance, and not outstanding tear resistance

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Production method of tearing proof tyre fabric
  • Production method of tearing proof tyre fabric
  • Production method of tearing proof tyre fabric

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0012] 1. See the table below for material selection and twisting process:

[0013]

[0014] 2. Double-bath dipping process is adopted for dipping. The dipping process is: dipping speed 30m / min, 1# drying zone temperature 150℃, heat fixing zone temperature 248℃, 2# drying zone temperature 180℃, 225℃, the temperature of the recovery zone is 240℃, the draft rate of the heat fixation zone is 100%, and the draft rate of the recovery zone is 100%.

[0015] 3. The dipping formula used is:

[0016] The prepreg is an impregnation solution of an isocyanate water dispersion blocked with end groups. The specific formula is: 2775kg of desalinated water, 150kg of isocyanate, and 30kg of epoxy resin.

[0017] The second immersion liquid adopts resorcinol-formaldehyde-based water-based adhesive system RFL liquid. The specific formula is: softened water 1444kg, caustic soda 3.0, resorcinol 50kg, formaldehyde 75kg (concentration 37%), ammonia 40kg (concentration 28%), 1170kg of latex.

example 2

[0019] 1. See the table below for material selection and twisting process:

[0020]

[0021] 2. Adopt the double-bath dipping process route for dipping. The dipping process is: dipping speed 31m / min, 1# drying zone temperature 150℃, heat fixing zone temperature 244℃, 2# drying zone temperature 180℃, The temperature in the recovery zone is 223°C, the temperature in the recovery zone is 238°C, the draft rate in the heat fixation zone is 100.5%, and the draft rate in the recovery zone is 100%.

[0022] 3. The dipping formula used is the same as that of Example 1.

example 3

[0024] 1. See the table below for material selection and twisting process:

[0025]

[0026] 2. Double-bath dipping process is adopted for dipping. The dipping process is: dipping speed 29m / min, 1# drying zone temperature 150℃, heat fixing zone temperature 250℃, 2# drying zone temperature 180℃, 226°C, the temperature in the recovery zone is 243°C, the draft rate in the heat fixation zone is 100.5%, and the draft rate in the recovery zone is 100%.

[0027] 3. The dipping formula used is the same as that of Example 1.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The present invention relates to a production method of tear-resisting cord fabric. Said invention adopts polyester fibre and polyamide 66 fibres as warp yarn or weft yarn, and adopts high-performance aramid fibre material as weft yarn or warp yarn, adopts plain 1 / 1 textile weave, selects and uses different yarn tex count and strand count, adopts different twists and double-bath dipping process, and the formula of dipping process not only adopts general RFL liquor, but also adopts predipping liquor.

Description

Technical field [0001] The invention belongs to the technical fields of textiles and chemical engineering, and relates to a production method for a tear-proof layer of a conveyor belt to manufacture a tear-proof frame material tear-proof cord fabric. Background technique [0002] The current conveyor belt anti-tear layer skeleton material is mainly nylon material, using a more complex weave structure, adopting a one-bath method of dipping, using ordinary RFL dipping liquid, weaving troubles, more consumables, and product square meter weight The shortcomings of large size, high cost, poor temperature resistance, and not outstanding tear resistance. Summary of the invention [0003] The purpose of the present invention is to provide a method for producing tear-proof cord fabric with reasonable technology, convenient weaving and excellent tear-proof function. [0004] The technical scheme adopted by the present invention is as follows: a method for producing tear-proof cord fabric,...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D03D15/00D06N7/06C09J163/00D03D15/283D03D15/41D03D15/47D03D15/513D03D15/573
Inventor 孟祥功李涛周立民刘希华刘书山
Owner SHANDONG HELON POLYTEX CHEM FIBER