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Method for forming pipe fittings by cold extrusion

A cold extrusion and pipe technology, applied in other manufacturing equipment/tools, heat treatment equipment, heat treatment process control and other directions, can solve the problems of unguaranteed quality, non-conformity, difficult shape control, etc., to achieve performance and chemical composition without changing the structure , The effect of high dimensional and geometrical tolerance accuracy, reducing material cost

Active Publication Date: 2008-10-01
江苏华阳管业股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0022] When the rolling ball forming process is used, the blank of the pipe fitting is rolled again and again with a ball. The disadvantage is that the thinning amount is more than 18%, which does not meet the international standard of 12.5%. It is necessary to use a large wall thickness. Materials to produce, high cost, waste of raw materials
Usually, the glue used as the surface coating before the pipe fittings are formed is the glue with the ratio of traditional chlorinated rubber and methylbenzene, which pollutes the pipe fittings, has poor protection performance, and will evaporate at high temperature, so the current method is labor-intensive and time-consuming. It is not easy to control or the wall thickness around the product is uneven, the processing efficiency is low, the quality cannot be guaranteed, and it is not easy to promote and apply in large quantities.

Method used

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  • Method for forming pipe fittings by cold extrusion
  • Method for forming pipe fittings by cold extrusion
  • Method for forming pipe fittings by cold extrusion

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] A processing method of the ¢219 equal-diameter tee according to the present invention.

[0046] ①Prepare raw material pipes for pipe fittings to be processed; raw materials are seamless steel pipes, blanking: ¢219×510.

[0047] ②Apply the surface coating evenly on the inner and outer surfaces of the raw material pipe, and apply it twice; the surface coating is composed of three components: gypsum, machine oil and lubricating grease in a weight ratio of 1: (3-10): (0.1-0.8) mixed. The thickness of the surface coating is 100-250 μm. Here, the mechanical oil is 46# hydraulic oil, and the lubricating grease is lard, specifically: 1 kg of gypsum with a particle size of 500 mesh, 46# hydraulic oil 5 kg, and lard: 0.25 kg. When in use, mix gypsum, 46# hydraulic oil, and lard together, stir evenly, and brush the inside and outside of the tube by hand or mechanically. The thickness of the surface coating is 150 μm.

[0048] ③Using external mold positioning for raw material pi...

Embodiment 2

[0063] A processing method of ¢219 elbow according to the present invention.

[0064] ①Prepare raw material tubes for pipe fittings to be processed; raw materials are seamless steel tubes, blanking: ¢219×660.

[0065] ② Evenly smear the surface coating on the inner and outer surfaces of the raw material, and apply it twice; the surface coating is mixed by three components of gypsum, machine oil and grease in a weight ratio of 1: (3-10): (0.1-0.8) made. The thickness of the surface coating is 100-250 μm. Here machine oil selects butter for use, lubricating grease selects lard for use, specifically: 1 kilogram of gypsum, its granularity is 400 orders, 3 kilograms of butter, lard: 0.8 kilogram. When in use, mix gypsum, butter, and lard together, stir well, and brush on the outside of the tube by hand or mechanically, with a coating thickness of 100 μm.

[0066] ③The raw material pipe with surface coating is protected by internal and external molds, and axial pressure is applie...

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Abstract

The invention discloses a method for cold compressing molding tube fittings, which comprises: first, plating surface coats on inner and outer surface of needed tube, to attain a half-finished product whose thickness is uniform and the size meets demand; surface treating the half-finished product; solid solution treating the half-finished product; finishing said half-finished product, to attain the final product. The invention has high efficiency and high quality without changing the property and chemical components of former material. And it can be used in the treatment of variable tube fittings.

Description

1. Technical field [0001] The invention belongs to the field of mechanical processing, in particular to a method for processing pipe fittings by cold extrusion. 2. Background technology [0002] A large number of pipe fittings of various specifications are used in the current ships, ships, chemical industry, petroleum industry, nuclear power industry and other fields. The processing and manufacturing of these pipe fittings are mostly realized by thermal processing or rolling ball forming technology. of. Thermal processing is to heat the blank of the pipe fitting during molding, and then use a mold and a mold core to form it. The disadvantage is that the iron ions on the mold will penetrate into the pipe fittings in the range of 600-900°C during heating, which will affect the performance of the product. , low processing efficiency and energy consumption. [0003] The current processing method using rolling ball forming is as follows, see figure 1 with figure 2 : [0004...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P23/04B21C23/01B21C23/32C21D11/00C21D10/00
Inventor 李鸣陈小宝
Owner 江苏华阳管业股份有限公司
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