Composite electromagnetic material engine

A composite electromagnetic and starter technology, which is applied in the field of agricultural machinery, can solve the problems of copper material price rise, product promotion influence, and complex process, etc., and achieve the effect of improving electromagnetic performance, increasing welding strength and conductive area, and increasing magnetic flux

Inactive Publication Date: 2009-06-03
刘本成
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] As we all know, the traditional starter motor structure is composed of: DC motor, electromagnetic switch, driving gear, etc., and the electromagnetic coil is all made of copper material. Because copper material has good conductivity, it is widely used, but In recent years, due to the continuous rise in the price of copper materials, product promotion has been affected to a certain extent
Aluminum has good electrical conductivity, excellent thermal conductivity, and low production cost, so it can completely replace copper in this field. However, due to the difficulty of welding technology and complicated process, it has not been popularized and applied in this field so far.

Method used

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  • Composite electromagnetic material engine
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Embodiment 1

[0023] As shown in Figure 1-3, 3 in the figure is the front end cover, 28 is the casing, 16 is the rear end cover, 27 is the output gear and the intermediate partition 5, the fork 26, and the electromagnetic switch 29 arranged on the upper end of the front end cover , there are aluminum electromagnetic rotor coils 9 distributed in the slot of the rotor core of the rotor assembly. Rolling bearings 1 and 13 are respectively provided at the joints between the two ends and the front and rear end covers, and a bearing lateral positioner 2 is also provided on the inner side of the front end cover. The specific welding method of the above-mentioned wrapped copper-aluminum composite dip-soldering structure is as follows: the outer surface of the part to be welded is evenly coated with a layer of flux (product of Shanxi Taiyuan Zhaohai Co., Ltd.), and then the part or dipped in 35 -45% tin solution at a temperature of 200-260°C, the depth of immersion in the tin solution is half the he...

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Abstract

The invention relates to a compound electromagnetism material starter. The invention comprises a machine casing, a front end cover, a rear end cover, an electromagnet switch, a rotator assembly, a stator assembly, an output gear, a middle separating plate and a shifting fork, the technical main point is: aluminum electromagnet rotator coils are distributed in the iron core groove of the rotator of the rotator assembly, a wrapping type copper and aluminum compound dip welding structure is adopted at the connection between the outgoing line of the rotator coil and the commutator, a rolling bearing is arranged at the connection between the both ends of the rotator assembly axle and the front and rear end covers, and a bearing transverse orientation device is arranged at the inner side of the front end cover. Four groups of aluminum electromagnet coils are distributed at the inner side of the machine casing of the stator assembly, and overlapping type welding structure is adopted at the connected of the ends of the adjacent two groups of aluminum electromagnet coils. Because the wrapping type copper and aluminum compound dip welding structure is adopted at the above connection, in order to realize the copper and aluminum welding in the starter, and to enable the replacement of the copper wire by the aluminum electromagnet wire to be possible. The invention also has the advantages that the structure is simple and reasonable, the cost is inexpensive, the working performance is stable, and the service life is long, as well as the application scope is broad.

Description

technical field [0001] The invention relates to the technical field of agricultural machinery, in particular to a composite electromagnetic material starter for agricultural motor vehicles. Background technique [0002] As we all know, the traditional starter motor structure is composed of: DC motor, electromagnetic switch, driving gear, etc., and the electromagnetic coil is all made of copper material. Because copper material has good conductivity, it is widely used, but In recent years, due to the continuous rise in the price of copper materials, product promotion has been affected to a certain extent. Aluminum has good electrical conductivity and excellent thermal conductivity, as well as low production costs, and can completely replace copper in this field. However, due to the difficulty of its welding technology and complicated process, it has not been popularized and applied in this field so far. Contents of the invention [0003] The purpose of the present inventio...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F02N11/00H02K3/00H02K3/04H02K15/00
Inventor 刘本成
Owner 刘本成
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