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Method for making flexible sandwich board

A manufacturing method and laminated board technology, applied in chemical instruments and methods, lamination, layered products, etc., can solve problems such as difficulties and achieve high utilization value

Active Publication Date: 2009-12-23
NIPPON STEEL CHEM &MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the means disclosed in this patent document are aimed at correcting the interlayer dimensional difference between the metal foil and the polymer film layer. If it is used to correct the wavy wrinkles that occur during the manufacture of flexible laminates, in fact there will be difficulties

Method used

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  • Method for making flexible sandwich board

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Polyamic acid resin solution A (2500 cp / 24° C.) and polyamic acid resin solution B (28000 cp / 24° C.) dissolved in N,N-dimethylacetamide were prepared as resin solutions. A strip-shaped electrolytic copper foil having a width of 540 mm, a length of 540 m, and a thickness of 12 μm was prepared as the metal foil. When conveying this copper foil continuously, the resin solution was uniformly apply|coated in 3 layers so that it may follow A, B, A on the copper foil. The coated copper foil is dried in a floating heating furnace at 90 to 130°C for 6 minutes, and then heated and hardened at 130 to 360°C for 20 minutes to obtain a polyamide coating on the copper foil. Copper-clad laminate with imide film layer. Wherein, the thickness of the polyimide film layer was measured and found to be 40 μm.

[0036] On the laminate thus obtained, wavy irregularities (wave-shaped wrinkles) with a pitch of 10 to 20 mm and a height of about 1 to 2 mm are generated in the flow direction. Ne...

Embodiment 2

[0038] Apply the laminate made as in Example 1 on the curved surface of a metal flattening roller with a radius of 300mm in an environment of 220°C, with the copper foil surface as the inner side and in the direction of the flow of the laminate. Under the state of tension of 220N / m, make the above-mentioned roller surface and the copper foil surface in close contact within 1 / 2 of the circumference of the roller, and while the flattening roller is rotating, the laminated board is rotated at a speed of 5m / min As a result of conveying, an outwardly flat flexible copper-clad laminate with corrected wrinkles was obtained. Then, the flexible copper-clad laminate is passed over rollers for conveyance only, and is wound up. The obtained flexible copper-clad laminate was good in appearance without waviness.

Embodiment 3

[0040] Apply the laminate made as in Example 1 on the curved surface of a metal flattening roller with a radius of 200mm in an environment of 200°C, with the copper foil surface as the inner side and in the direction of the flow of the laminate. Under the state of tension of 100N / m, make the above-mentioned roller surface and the copper foil surface in close contact within 1 / 2 of the circumference of the roller, and while the flattening roller is rotating, the laminated board is rotated at a speed of 5m / min As a result of conveying, an outwardly flat flexible copper-clad laminate with corrected wrinkles was obtained. Then, the flexible copper-clad laminate is passed over rollers for conveyance only, and is wound up. The obtained flexible copper-clad laminate was good in appearance without waviness.

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Abstract

PURPOSE: Provided is a method of preparing a flexible laminated plate to make possible to straighten the irregularity or ripples of metal foil surface and to reduce the deviation of dimension variation of resin layers caused by etching of the metal foil surface of laminate. CONSTITUTION: The method comprises the process of forming resin layer from resin solution on metal foil and then conveying the laminate. In the process using rolls while heating, contacting the metal foil surface of the laminate consisting of the metal foil and resin layers and the surface of roll with tension applied makes possible to straighten ripples. Also, two to five of roll(2,3) for leveling is arranged and the laminated plate(1) is conveyed through each of the rolls directly. Further, project device of compressed gas is arranged before contacting the surface of the metal foil and that of the roll and the wrinkles is removed by compressed gas the projected from the device.

Description

technical field [0001] The present invention relates to a method for manufacturing a long flexible laminate made of metal foil and resin layers. Background technique [0002] Flexible laminates are made by laminating metal foil and resin layers and are flexible. Therefore, they can be used in parts that require flexibility and bendability, and contribute to the miniaturization and weight reduction of electronic equipment. Among flexible laminates, polyimide is used for the resin layer, and it is widely used in wiring boards for mobile phones and information terminals because of its excellent heat resistance and dimensional stability. The method of manufacturing flexible laminates includes, for example, the method of laminating film-like polyimide and metal foil using an adhesive such as epoxy resin, or directly coating the polyimide resin solution on the metal foil to manufacture In the latter method, it is possible to manufacture a flexible copper-bonded laminate that util...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B32B15/08B32B37/28
CPCB32B15/08B32B27/281B32B37/16
Inventor 铃木智之尾形康治平石克文
Owner NIPPON STEEL CHEM &MATERIAL CO LTD