Production of large and super-critical steel-casting by using alkali phenolic aldehyde resin art

A phenolic resin, supercritical technology, applied in the direction of casting molds, cores, manufacturing tools, etc., can solve the problems of unstable product quality and performance, backward casting technology, high production costs, etc., to achieve clear external contours, smooth casting surfaces, and low consumption The effect of low value requirements

Active Publication Date: 2007-07-25
LIAONING FU-AN HEAVY INDUSTRY CO LTD
View PDF0 Cites 27 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, there are very few domestic manufacturers that research, develop and produce supercritical steel castings, and mainly produce water glass sand and furan resin sand, w...

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment approach

[0047] a. Supercritical steel smelting process

[0048]1) In order to ensure the internal quality of castings, degassing and de-inclusion operations should be strengthened during smelting; the chemical composition of supercritical steel molten steel is required to meet the following requirements:

[0049] the element

C

Si

mn

P

S

Cr

Specification

0.08 / 0.12

0.20 / 0.50

0.30 / 0.60

≤0.020

≤0.010

8.0 / 9.5

the element

Mo

V

Nb

N

Ni

Al

Specification

0.85 / 1.05

0.18 / 0.25

0.06 / 0.10

0.030 / 0.070

≤0.40

≤0.040

[0050] 2) Test the recovery rate of ferrochromium nitride before production; sampling is before vacuum, after vacuum, after adding ferrochromium nitride and after pouring, and each takes double samples.

[0051] 3) All materials entering the furnace must be baked and heated. Ferroalloys are required to be heated...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

A technology using alkaline phenolic resin to cast large supercritical steel product with high quality includes such steps as supercritical smelting while strictly controlling the chemical components of steel, preparing sand mould from alkaline phenolic resin for sand core, the alkaline phenolic resin and chromite for surface sand, and alkaline phenolic resin and Si sand for back sand, filling argon gas in mould for 10-15 min, and immediately casting at 1580-1590 deg.C.

Description

technical field [0001] The invention relates to a method for producing large supercritical steel castings with an alkaline phenolic resin sand production process. Background technique [0002] Large supercritical steel castings generally refer to steel types that have been used under high temperature, low temperature, and high pressure for a long time, such as -800°C, 50°C, >30MPa and other environments that can reach the technical indicators of normal use. Supercritical molten steel must meet the following conditions: 1) Low gas content: H 2 <1.5PPM, O 2 <20PPM; 2) Low content of harmful elements: P, S <0.010%; 3) Al: not allowed to add <0.010%; 4) Metallographic analysis: A, B, C, D fine series ≤ 0.5 grade (various inclusions ); 5) N 2 Alloying: Requires N 2 It exists in the state of alloy, at high temperature and normal temperature N 2 Does not overflow. [0003] Supercritical steel is mainly used in thermal power generation units and their auxiliary ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B22D21/02B22C1/00C22C38/26C22C38/48
Inventor 李敏李方志
Owner LIAONING FU-AN HEAVY INDUSTRY CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products