Glass remoulding process

A molding process, glass technology, applied in glass molding, glass pressing, glass manufacturing equipment, etc., can solve problems such as waste of materials, raising the softening furnace, irregular shape, etc., to reduce adverse effects and improve product yield , High hardness and strength effect

Inactive Publication Date: 2008-04-09
四川省洪雅维国光学有限公司
View PDF0 Cites 5 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the existing glass reshaping process, the glass blank is directly pushed on the refractory plate to be transported into the softening furnace for heat treatment or conveyed into the softening furnace for heat treatment by conveying rollers. In both cases, the glass blank will be Relative sliding, which inevitably affects the transparency of the glass preform and thus the performance of the optical device
Moreover, in the existing remolding process, the softening furnace usually uses one heating zone for heating, and it is not easy to control the softening degree of the glass blank. If the temperature in the furnace body is too low,

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] ① Cut and grind the 10mm-thick K-type glass mother plate (K-type glass refers to soda lime silicate glass, containing PbO<3%) into glass blanks that meet the design weight requirements;

[0016] ② Put the glass blank on a porcelain box made of diatomaceous earth;

[0017] ③Convey the porcelain box containing the glass blank into the softening furnace through the conveying device, heat in the low temperature zone of 430℃~570℃ for 5~8min, heat in the medium temperature zone of 450℃~600℃ for 5~8min, and heat in the temperature zone of 700℃~800℃ Heating in the high temperature zone for 5-8 minutes to soften the glass blank;

[0018] ④ Compress the softened glass blank in a molding mold at a temperature of 550°C to 600°C to obtain a preform. The good product rate of the product is 98%.

Embodiment 2

[0020] ① Cut and grind the 20mm thick F-type glass mother plate (F-type glass refers to lead silicate glass, containing PbO > 3%) into glass blanks that meet the design weight requirements;

[0021] ② Put the glass blank on a porcelain box made of diatomaceous earth;

[0022] ③Convey the porcelain box containing the glass blank into the softening furnace through the conveying device, heat it in the low temperature zone of 430℃~570℃ for 5~8 minutes, heat it in the medium temperature zone of 450℃~600℃ for 5~8min, and heat it in the temperature zone of 700℃~1200℃ Heating in the high temperature zone for 5-8 minutes to soften the glass blank;

[0023] ④ Compress the softened glass blank in a molding mold at a temperature of 500°C to 550°C to obtain a preform. The good product rate of the product is 95%.

Embodiment 3

[0025] ① Cut and grind the 10mm thick ZK type glass mother plate (ZK type glass refers to a subtype of K type glass, and the alkaline earth metal oxide content in the glass composition is more than 40% alkali-free borosilicate series) to meet the requirements. Glass blanks required by the design weight;

[0026] ② Put the glass blank on a porcelain box made of diatomaceous earth;

[0027] ③Convey the porcelain box containing the glass blank into the softening furnace through the conveying device, heat in the low temperature zone of 430℃~570℃ for 5~8min, heat in the medium temperature zone of 450℃~600℃ for 5~8min, and heat in the temperature zone of 700℃~800℃ Heating in the high temperature zone for 5-8 minutes to soften the glass blank;

[0028] ④ Compress the softened glass blank in a forming mold at a temperature of 650°C to 700°C to obtain a preform. The good product rate of the product is 96%.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a technique for glass post forming. The following steps are included: first, a glass motherboard is cut into glass stock which is consistent to the design weight requirement; second, the glass stock is put on a porcelain case which is made from infusorial earth; third, the porcelain case filled with the glass stock is transported to the heating area in a softening furnace through a transport unit, and an area stepped heating way is adopted to soften the glass stock; fourth, the softened glass stock is pressed and molded in a mould to obtain a performing body. In the invention, the glass stock is put on the porcelain case, and is transported to the softening furnace for heating treatment, thereby obviously reducing the blight brought to the diaphaneity of the glass when the glass stock directly slides on a refractory plate or a carrying roller to enter into the softening furnace; the adaptation of the area stepped heating way ensures that the softening degree of the glass stock is better controlled, the glass stock is convenient to be pressed and molded, raw materials are saved, and the nondefective rate of products is increased.

Description

technical field [0001] The invention relates to the technical field of glass processing, in particular to a glass reshaping processing method. Background technique [0002] Before glass is prepared for further processing of optical devices, it is often necessary to process bulk glass raw materials (hereinafter referred to as mother glass) into preforms of various specifications according to products of different specifications. The method of processing the mother glass plate into a preform is the glass reshaping process, which generally includes the following process. First, the mother glass plate is cut into a glass blank that meets a certain weight requirement, and the glass blank is used after preliminary grinding. As the temperature rises, the viscosity decreases. It is softened by raising the temperature in the softening furnace to near the softening point, and the softened glass blank is pressed into the molding mold by a glass forming machine, that is, it can be made ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): C03B11/08C03B29/00
CPCC03B11/08C03B32/005
Inventor 杨维国
Owner 四川省洪雅维国光学有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products