Technique for preparing three-dimensional regeneration pattern fabric

A technology for making crafts and fabrics, applied in the direction of thorn patterns, fabric surface trimming, dyeing, etc., can solve the problems of lack of movement, poor fabric pattern effects, and difficult quality assurance, etc., to achieve flexible production processes, consistent printing effects, and shortened printing time. The effect of the processing cycle

Inactive Publication Date: 2010-06-09
内乡县地毯工艺品集团公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1) The production efficiency is low and the labor intensity is high, especially the manual trimming and carving of three-dimensional patterns, which is labor-intensive, time-consuming and troublesome, and the quality is difficult to guarantee and the defective rate is high;
[0004] 2) The effect of the fabric pattern produced is poor, lacks dynamic feeling, and cannot achieve the simulation effect of the three-dimensional picture;
[0005] 3) Due to the complex and difficult process of overprinting and engraving, it is difficult to adapt to single-piece and small-batch custom processing, and cannot meet the personalized pursuit of modern consumers

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Technique for preparing three-dimensional regeneration pattern fabric
  • Technique for preparing three-dimensional regeneration pattern fabric

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] The production process steps of polyester carpet are as follows:

[0028] a) Take polyester filament as the face fleece, 150D-200D polyester elastic yarn as the base yarn, wherein the mass percentage of polyester filament can be 65-80%, and the mass percentage of polyester elastic yarn can be 20-35%, using Dayuan machine weaving Carpet greige cloth, the gray cloth is subjected to high-temperature setting with a setting machine, the setting temperature is 110-130°C, and the setting time is 3-8 minutes;

[0029] b) According to the pattern requirements put forward by the user, use digital technology-aided design and 3D reconstruction design software on the computer to design 3D patterns;

[0030] c) Set the digital printing process parameters according to the designed pattern and the dyeing performance of polyester filament: the printing width is 2150mm, the printing speed is 43 square meters per hour (16 colors 2pass), and the maximum printing color of a single group is ...

Embodiment 2

[0040] The production process steps of acrylic blanket are as follows:

[0041] a) Take 28 or 32 double-strand acrylic supersoft yarns or 16 single-strand acrylic supersoft yarns as the face fleece of the blanket, and 100-200D polyester elastic yarn as the bottom yarn of the blanket. According to the mass percentage, the acrylic supersoft yarn accounts for 70-80%, polyester stretch yarn accounts for 20-30%. The gray cloth is woven by a large garden machine, and the gray cloth is subjected to high-temperature setting with a setting machine. The setting temperature is 110-130°C, and the setting time is 3-8 minutes;

[0042] b) According to the pattern requirements put forward by the user, use digital technology aided design and 3D reconstruction aided design software on the computer to design the 3D reconstruction pattern;

[0043] c) Set the digital printing process parameters according to the designed pattern and the dyeing performance of acrylic super soft yarn: the printing...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a technical method for manufacturing three-dimensional reconstruction pattern fabrics, which comprises technical procedures: designing three-dimensional reconstruction patterns, spray-printing digitally, embroidering with a computer, discharge-printing with digital laser, pressing pleats mechanically and the like. The method integrates a plurality of techniques such as electronic information, the computer, light mechanical and electrical integration and the like and applies a digital technique, textile surface graphic reconstruction and a textile three-dimensional memory molding reconstruction technique to assist design, the graphic visual effects which are similar to negative incising, heat printing and hollow-out pattern styles can be obtained, the grade and thetechnical added value are greatly increased, the personalized artistic requirements for small batch, multi-varieties and multi-colors can be satisfied, and the method is applied in producing fabrics such as various natural fiber, chemical fiber, synthetic fiber and the like.

Description

technical field [0001] The invention belongs to the technical field of textiles, and relates to a manufacturing method of a three-dimensional reconstructed pattern fabric. Background technique [0002] With the affluence of the society and the improvement of people's living standards, the market demand for various fiber fabrics such as silk, cotton, wool, hemp and chemical fiber is increasing, and the pursuit of art is also increasing. Comfortable, durable, and the artistic pursuit of its color patterns is constantly updated, so the variety of colors put on the market is increasing, and the matching of printing and dyeing colors has developed from traditional two-color to dozens of color matching. At present, the production process commonly used for various fiber fabrics is to engrave the screen according to the design pattern requirements, weave the fiber into gray cloth, put it on the platen after stretching and shaping, and then carry out printing and dyeing. One process...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06P5/30D06P1/39D06P1/38D06P1/16D05C17/00D06C23/00D06J1/00
Inventor 刘明珠杨少林张新王丽萍张培豪
Owner 内乡县地毯工艺品集团公司
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