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Fluidization catalyst for producing dimethyl ether through methanol dehydration

A methanol dehydration and catalyst technology, applied in physical/chemical process catalysts, molecular sieve catalysts, dehydration of hydroxyl-containing compounds to prepare ethers, etc., can solve problems such as high reaction temperature, unfavorable catalyst stability, and environmental pollution

Inactive Publication Date: 2009-04-29
DALIAN INST OF CHEM PHYSICS CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] In Chinese patent ZL 94222811.1, a gas-solid phase multi-terminal chilling method is proposed, which is to control the temperature of the catalyst bed by injecting cold air into the catalyst bed of the reactor. Since the methanol dehydration reactor is a strong exothermic reaction, the cold air Insufficient to reduce catalyst bed temperature, therefore, under reaction temperature conditions, it is difficult to control bed temperature by this method
[0011] In the above inventions, the use of liquid acids such as sulfuric acid as catalysts will cause equipment corrosion and environmental pollution problems, and it is difficult to obtain high-purity dimethyl ether products by directly synthesizing dimethyl ether from synthesis gas
Using a modified alumina catalyst to produce dimethyl ether from methanol gas phase dehydration can obtain dimethyl ether with high purity, but the reaction temperature is relatively high, generally 200-380 ° C, which is easy to generate hydrocarbon by-products, which is not good for the stability of the catalyst.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Mix 500g of activated alumina powder and 5g of turnip powder evenly, add 85g of 12% nitric acid solution and an appropriate amount of deionized water, beat and glue mill, spray dry and shape, the particle size distribution of the catalyst is 20-100μm, in the muffle furnace Calcined at 550°C for 3 hours, the catalyst wear index was 0.5.

[0036] 200 grams of the above-mentioned catalysts were loaded into a single-vessel fluidized bed reactor with an inner diameter of 100 mm, and the reaction of methanol dehydration to dimethyl ether was carried out. At a reaction temperature of 280°C and a methanol feeding weight space velocity of 3h -1 Under the conditions, the conversion rate of methanol is 75.6%, and the selectivity of dimethyl ether is 100%.

Embodiment 2

[0038] Mix 500g of pseudo-boehmite and 5g of turnip powder evenly, add 85g of 12% nitric acid solution and an appropriate amount of deionized water, make a slurry and rubber mill, spray dry and shape, the particle size distribution of the catalyst is 20-100μm, in the muffle furnace Calcined at 500°C for 1 hour, the catalyst wear index was 0.6.

[0039] 200 grams of the above-mentioned catalysts were loaded into a single-vessel fluidized bed reactor with an inner diameter of 100 mm, and the reaction of methanol dehydration to dimethyl ether was carried out. At a reaction temperature of 300°C and a methanol feeding weight space velocity of 5h-1 Under the conditions, the conversion rate of methanol is 78.3%, and the selectivity of dimethyl ether is 100%.

Embodiment 3

[0041] Raw Hβ zeolite powder (SiO 2 / Al 2 o 3 30) mixed with pseudo-boehmite in a ratio of 70:30 (dry basis weight) and mixed evenly with 500 g and 5 g of scallop powder, added 85 g of nitric acid solution with a concentration of 12% and an appropriate amount of deionized water, beaten and rubber-milled , spray-dried and molded, the particle size distribution of the catalyst is 20-100 μm, calcined in a muffle furnace at 550 ° C for 3 hours, and the catalyst wear index is 1.2.

[0042] 200 g of the above-mentioned catalyst was loaded into a fixed fluidized bed reactor with an inner diameter of 55 mm, and the reaction of methanol dehydration to dimethyl ether was carried out. At a reaction temperature of 210°C and a methanol feeding weight space velocity of 3h -1 Under the conditions, the conversion rate of methanol is 81.6%, and the selectivity of dimethyl ether is 100%.

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Abstract

The invention provides a fluidized catalyst which can generate dimethyl enther by methanol dehydration reaction. The fluidized catalyst is one or more compounds out of alumina, Si-Al oxide, Si-Al molecular sieve, Si-P-Al molecular sieve, wherein, the alumina is active alumina, pseudo-boehmite and artificial boehmite; the Si-Al oxide can adopt kaolin and clay; the Si-Al molecular sieve can adopt ZSM-5, ZSM-11, Y, mordenite, Beta-zeolite, MCM-22, MCM-41, MCM-56, and MCM-49; and the Si-P-Al molecular sieve can adopt SAPO-5, SAPO-11, SAPO17, SAPO-18, SAPO-34, SAPO-44 and SAPO-56. The selectivity of the dimethyl enther is 100 percent on the fluidized reactor under the conditions of reaction temperature of 100-400DEG C, reaction pressure of 0.1-4.0MPa, and empty speed of feeding weight of 0.1-10h<-1>.

Description

technical field [0001] The invention relates to a fluidized catalyst for dehydrating methanol to produce dimethyl ether. Background technique [0002] Dimethyl ether is a widely used chemical product and fuel substitute. DME was first produced by methanol dehydration, and the reaction was carried out in the liquid phase, using concentrated sulfuric acid as a catalyst. The main disadvantages are serious corrosion of equipment, harsh operating conditions, and serious environmental pollution. At present, the process of producing dimethyl ether by dehydration of methanol with solid acid catalyst is the main method and the future development trend in industry. [0003] U.S. Patent No. 6,740,783 discloses a molecular sieve catalyst for producing dimethyl ether from methanol. The molecular sieve catalyst exchanged with metal or amine is used, and methanol vapor is dehydrated in a fixed-bed reactor. [0004] Chinese patent CN 1036199A discloses a method for producing dimethyl eth...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J21/18B01J21/04B01J29/06B01J29/85C07C43/04C07C41/09
Inventor 刘中民朱书魁许磊杨越杨虹熠田鹏孙新德
Owner DALIAN INST OF CHEM PHYSICS CHINESE ACAD OF SCI