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Moulding fluorescent glass lens and method of producing the same

A technology of fluorescent glass and manufacturing method, which is applied in glass manufacturing equipment, glass pressing, manufacturing tools, etc. It can solve problems such as inability to reduce costs, insufficient temperature resistance, and aging of materials, and achieve the effect of avoiding sticking

Inactive Publication Date: 2009-07-01
E PIN OPTICAL IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The present invention provides a molded fluorescent glass lens, which is a molded glass lens molded by a glass precision molding manufacturing method, so that it has the shape and optical properties of the molded forming lens. characteristics, and has a fluorescent outer layer formed by pressing fluorescent materials into the glass to have fluorescent properties; wherein, the fluorescent outer layer is first coated on a glass preform (glass preform) or a mold using a fluorescent material (phosphor material) On the surface of the mold cavity of the mold core, a glass precision molding manufacturing method is used to cast a molded glass lens, so that the fluorescent material can be heated and pressurized in the mold during the casting (casting) process At the same time, the molded fluorescent glass lens is formed by infiltrating into the glass surface layer of the molded glass lens; thereby, the molded fluorescent glass lens can overcome the lack of mechanical strength caused by the glass preform that is uniformly mixed with fluorescent materials in the existing LED or the glass material that is used to make it. Solve the problem of material aging, and improve the shortcomings of insufficient temperature resistance caused by the use of glass materials or the inability to reduce costs due to complicated manufacturing procedures

Method used

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  • Moulding fluorescent glass lens and method of producing the same
  • Moulding fluorescent glass lens and method of producing the same
  • Moulding fluorescent glass lens and method of producing the same

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Embodiment 1

[0032] Such as Figure 4A , 4A’ As shown, the molded fluorescent glass lens 1 of this embodiment is a fluorescent glass lens applied to white LEDs. When a GaN (gallium nitride) light emitting diode (light emitting diode, referred to as LED) is excited to emit blue light, it passes through fluorescent Glass lenses can form wavelength conversion to form white light. The glass lens 2 of present embodiment molding fluorescent glass lens 1 is made of B 2 o 3 (Boron trioxide), SiO 2 (Silicon dioxide) is the main component, while the fluorescent material 3 is made of yttrium-aluminum-garnet phosphor powder containing cerium (Ce, Cerium) and terbium (Tb, terbium) elements (referred to as YAG phosphor, YAG phosphor), is molded at a temperature exceeding the glass transition point by glass molding manufacturing method. Since the glass material of the glass lens 2 has exceeded the glass transition temperature and softened, the molded mold Under pressure, the fluorescent material 3 o...

Embodiment 2

[0036] As shown in Figures 4B and 4B', the fluorescent material 3 can be a fluorescent material mixed with red fluorescent material 31 (represented by ○), yellow fluorescent material 32 (represented by X) and blue fluorescent material 33 (represented by △). The material, after the glass molding (glass molding) process, is made into a molded fluorescent glass lens 1 with red, yellow and blue fluorescent materials 3 on the surface; the molded fluorescent glass lens 1 of this embodiment can be used on white LEDs, Or use it on UV-LED (ultraviolet light-emitting diode), so that when the UV-LED is excited to emit ultraviolet (UV), it irradiates the molded fluorescent glass lens 1 with red, yellow and blue fluorescent materials on the surface to generate white light . The red, yellow and blue (inorganic) fluorescent materials 3 used in this embodiment, wherein the yellow fluorescent material 32 can be yellow YAG phosphor (YAG phosphor), TAG phosphor (TAG phosphor) or nitride phosphor...

Embodiment 3

[0044] refer to Figure 7 , the manufacturing method of molding fluorescent glass lens 1 comprises the following steps: Step 1, prepare a glass preform 4 earlier; Step 2, use electrostatic spraying device 19 to spray fluorescent material 3 on the glass preform 4; Step 3, spray with The glass preform 4 of the fluorescent material 3 is placed on the mold cavity of the second mold core 12 using the clamp 20; step 4, the first mold core 11 and the second mold core 12 are heated to the glass transition point temperature of the glass preform 4 The glass transition point temperature Tg+20°C softens the glass preform 4, and then pressurizes the first mold core 11 and the second mold core 12 with the pressure of P1=10KN. At this time, the first mold core 11 is pressed by the first mold core The seat 14 moves downward in the mold core sleeve 13 under pressure, and the second mold core 12 moves upward in the mold core sleeve 13 under the pressure of the second mold base 15, so that the f...

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Abstract

The invention relates to a molded fluorescent glass lens and a manufacturing method thereof. The manufacturing method comprises the following steps: firstly coating fluorescent material onto the surface of a glass preform or the surface of a mold cavity of a mold core; then through a glass precision molding manufacturing method, heating and pressurizing the mold core so as to cast the glass preform into the molded fluorescent glass lens; and making the molded fluorescent glass lens not only have the shape and optical characteristics of a molded forming lens, but also concurrently have the fluorescent characteristic because the fluorescent material is pressed and filtrated into the glass to form a fluorescent external surface layer. The molded fluorescent glass lens made by the method can be used as a refractive body for the road purpose, and can also be applied to a white luminescent diode or an optical element.

Description

technical field [0001] The present invention relates to a molded fluorescent glass lens and method of manufacturing thereof, especially to a glass with a fluorescent surface layer made of a fluorescent material and a glass preform by a glass precision molding manufacturing method Lenses and methods for their manufacture. Background technique [0002] Fluorescent glass lens (fluorescent glass lens) is a lens that has the characteristics of glass lens and has fluorescent properties, and has been widely used in white light emitting diodes (white light emitting diode, white LED) or optical elements (optical elements); for example: Japanese patents JP2001184921, JP2003197978, JP2006052345, JP2002252372; U.S. patents US2004 / 257797, US6956243, US20070114914; German patent 202007001048.6, etc. disclose that light is emitted by LED crystals, and these white lenses containing fluorescent properties are excited. Lenses with fluorescent properties are called wavelength-converting eleme...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03C21/00C03B11/08
Inventor 徐三伟黄建溢孙经纬刘文煌
Owner E PIN OPTICAL IND