Ultra-large type head plate integral pressing and molding technology and safe shell sealing head

A technology of overall pressing and forming process, applied in manufacturing tools, sealing, nuclear engineering, etc., can solve the problems of affecting the service life of workpieces, low production efficiency, easy to produce sharp points, etc., and achieve the effect of improving production efficiency

Active Publication Date: 2009-09-09
SHANDONG NUCLEAR POWER EQUIP MFG
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  • Abstract
  • Description
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Problems solved by technology

[0006] The APWR pressurized water reactor CV vessel designed and manufactured by Japan's Mitsubishi Heavy Industries has the same volume as the AP1000 pressurized water reactor CV vessel, and the size of the petals that make up the vessel is also the same. The difference from the manufacturing process of the AP1000 pressurized water reactor CV vessel is that it adopts SA516 Grade 70 Material and segmental molding and point pressure correction technology. The mold size ...

Method used

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  • Ultra-large type head plate integral pressing and molding technology and safe shell sealing head
  • Ultra-large type head plate integral pressing and molding technology and safe shell sealing head
  • Ultra-large type head plate integral pressing and molding technology and safe shell sealing head

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Embodiment

[0039] The overall pressing and forming process of super-large head plate includes the following steps: (see Figure 1-4 , figure 1 The elliptical head with a ratio of 1:1.728 is simplified to 5 curvatures, one of which has two curvatures. )

[0040] 1. Flame cutting of steel plate:

[0041] The flame cutting machine is used to cut the steel plate according to the shape and size requirements of the flaps of different layers of the head, and reserve the heat-affected zone caused by flame cutting and the cutting size of the corner after pressing, and check the size of the blank after cutting.

[0042] 2. Heating and heat preservation of steel plate:

[0043]Before the steel plate is pressed, it needs to be heat treated in a custom-made heating furnace. The heating temperature is 550-600 ° C and the heat preservation is at least 90 minutes. The steel plate is heated by the flame heating method, and the heating furnace includes 6 nozzles in total, and the speed of each flame n...

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Abstract

The invention relates to molding technology of a safe shell head plate which is a nuclear power station device, which belongs to the technical field of nuclear power safety device processing. The ultra-large type head plate integral pressing and molding technology comprises the following steps: steel plate flame cutting for blanking, steel plate heating and heat preservation, steel plate discharging and overhead hoisting, steel plate pressing, steel plate pressure releasing and overhead hoisting, steel plate measurement by a robot and nozzle processing. The safe shell sealing head is made of carbon-silicon-manganese materials SA738B, each steel plate which can form the sealing head has the length of about 10 m, the width of 4 m and the thickness of 41.3 mm, and the molded sealing head has the inner diameter of about 40 m and the height of about 11 m and is totally divided into four layers. The ultra-large type head plate integral pressing and molding technology can replace the prior graded pressing and point-pressing technology, increases production efficiency, prolongs the service life of workpieces and realizes the integral mould pressing and once molding of an ultra-large type ellipsoid head plate of a steel safe shell container of an AP1000 pressure water reactor nuclear power station.

Description

1. Technical field [0001] The present invention relates to a nuclear power plant equipment—a press forming process of steel containment, especially the integral pressing of the head plate of steel containment, an important equipment of the passive safety guarantee system of the third-generation nuclear power AP1000 advanced pressurized water reactor nuclear power plant. The forming process belongs to the technical field of nuclear power safety equipment processing. 2. Background technology [0002] At present, nuclear power is an economical, safe, reliable and clean new energy. The pressurized water reactor nuclear power plants in operation in the world are mainly of the second generation or second generation semi-reactor type. my country has introduced passive third-generation nuclear power technology from the Westinghouse Corporation of the United States—the AP1000 large-scale advanced pressurized water reactor, which represents the most advanced nuclear power technology ...

Claims

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Application Information

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IPC IPC(8): B21D5/00C21D1/00C21D11/00G21C13/087
CPCY02E30/40Y02E30/30
Inventor 李军王国彪胡永清赵海丽郑卫贞阳作勇
Owner SHANDONG NUCLEAR POWER EQUIP MFG
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