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Process for manufacturing shell of impeller of electrical pump

A manufacturing process and impeller technology, which is applied to the components, pumps, and pump components of pumping devices for elastic fluids, can solve the problems of long production cycle, high scrap rate, scrap castings, etc., to improve labor efficiency, improve The effect of yield and short production cycle

Active Publication Date: 2009-11-18
山东燕山精密机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The impeller is one of the main components of the electric pump and plays a very important role in the electric pump. Because the flow channel of the impeller is a curved surface with a complex structure, and the flow channel is narrow and deep, it increases the difficulty of manufacturing the impeller shell.
Manufactured according to the general process, there are disadvantages of high scrap rate, long production cycle, and castings are not easy to remove sand, so the design of the casting process of the impeller is particularly important. If the casting process is not correct, it will cause internal leakage of molten steel in the flow channel of the impeller shell during pouring. scrap casting
Blind production will cause great economic losses, so the manufacturing method of the shell is a very important link, which directly affects the pass rate of castings

Method used

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  • Process for manufacturing shell of impeller of electrical pump
  • Process for manufacturing shell of impeller of electrical pump

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Example 1: To prepare a shell of an electric pump impeller with a flow channel height of 7.5 mm, the steps are as follows:

[0028] 1) Shell making: use zircon powder slurry and mullite powder slurry to apply slurry, hang sand, and dry the impeller wax model layer by layer;

[0029] The zircon powder slurry is obtained as follows: 100kg S830 silica sol in an empty dipping bucket, with 450g wetting agent, 220g defoamer, adding 380kg 300 mesh zircon powder; when adding 300 mesh zircon powder , While adding it, manual auxiliary stirring is used to prevent the 300 mesh zircon powder from accumulating and agglomerating during the addition. After the 300 mesh zircon powder is added, the flow rate is measured after 2 hours and the flow rate is 32 seconds. Add 1.2Kg zircon powder , After fully stirring for 26 hours through the rotation of the dipping bucket, the flow rate is measured again for 35 seconds.

[0030] The mulberry powder slurry is obtained by adding 90kg S1420 silica s...

Embodiment 2

[0037] Embodiment 2: An electric pump impeller with a flow channel height of 6mm, the steps are the same as in embodiment 1, wherein the processes involved in step 1) are shown in Table 2:

[0038] Table 2

[0039] Level

[0040] Slurry 20

[0041] The test proves that the 75 impellers cast by the shells manufactured in Example 1 and Example 2 are all qualified, and the shell in the flow channel is easily removed during the sand cleaning process of the vibrating shell.

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Abstract

The invention discloses a process for manufacturing a shell of an impeller of an electrical pump, which comprises: 1) a step of shell manufacturing, in which a wax mold of the impeller is subjected tosizing, stuccoing and drying layer by layer by zircon powder slurry and mullite sand slurry; 2) a step of dewaxing under conditions of a pressure of between 0.6 and 0.75 MP and a temperature of between 150 and 170 DEC C for 6 to 10 minutes; and 3) a step of roasting, in which the roasting temperature is 1,000 to 1,100 DEG C, and the temperature is kept for at least 30 minutes when the resulting product of the dewaxing reaches the temperature. The shell of the impeller of the electrical pump manufactured by the invention has the advantages that: the rate of leaking shell is low; and at the same time, a flow passage is filled with dry and scattered mullite sand, so the shell in the flow passage is easy to clean after a casting is poured, labor efficiency is greatly improved, and consequently the rate finished casting and the sand cleaning efficiency are improved. The preparation process of the invention has the advantages of high rate of finished product, short production period, easy sand cleaning and the like.

Description

Technical field [0001] The invention relates to a manufacturing process of an electric pump impeller shell, in particular to a manufacturing process of a precision casting shell of an electric pump impeller with a flow channel height of less than 10mm, a complicated inner cavity, and a flow channel of a spatially curved electric pump impeller, belonging to the electric pump impeller Manufacturing technology. Background technique [0002] The impeller is one of the main components of the electric pump, and it plays a very important role in the electric pump. Because the flow channel of this kind of impeller is a space curved structure, and the flow channel is narrow and deep, it increases the difficulty of manufacturing the impeller shell. . Manufactured in accordance with the general process, it has the shortcomings of high rejection rate, long production cycle, and difficult to clean sand. Therefore, the design of the impeller casting process is particularly important. Incorrect...

Claims

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Application Information

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IPC IPC(8): F04D29/22
Inventor 陈培敦赵星曹旭东赵士锋刘祥银王爱霞房亮刘呈俊
Owner 山东燕山精密机械有限公司
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